奧氏體不銹鋼采用手工鎢極氬(ya)弧焊可以進行各種位置的操作,其中包括水平固定管(全位置)的對接焊,但主適用于薄壁件和打底層的焊接。


  根據(ju)接頭的形式,平焊位置包括對接平焊和平角焊兩(liang)種(zhong)。


①. 對接平焊(han)


 焊(han)(han)件在(zai)裝配時,為了防止焊(han)(han)接(jie)過程(cheng)中(zhong)產生(sheng)變形,應放(fang)在(zai)夾具中(zhong)緊(jin)固(gu),并在(zai)焊(han)(han)件坡口背面安放(fang)墊板,墊板上應開設凹槽(cao),內通氬氣,保(bao)護(hu)背面焊(han)(han)縫,如圖4-11所示(shi)。


11.jpg


  焊(han)接時(shi),首(shou)先在(zai)定位(wei)焊(han)縫根部后(hou)10mm左右處開始引燃(ran)電弧(hu),運弧(hu)至定位(wei)焊(han)點根部,此(ci)時(shi)焊(han)槍畫一個半圓形(xing)的圈,在(zai)坡口根部形(xing)成一個熔(rong)孔(kong)(kong),熔(rong)孔(kong)(kong)形(xing)成后(hou)向(xiang)右側鈍邊處填(tian)(tian)加焊(han)絲,然后(hou)得向(xiang)左側運弧(hu),向(xiang)左側鈍邊處填(tian)(tian)加焊(han)絲,再(zai)向(xiang)右運弧(hu),如此(ci)往(wang)復循(xun)環,逐(zhu)漸形(xing)成熔(rong)透焊(han)縫。


  操作過程(cheng)中(zhong)要保持熔(rong)孔始(shi)終(zhong)深入母材(cai)0.5~1.0mm,出現(xian)熔(rong)孔后應立即填充(chong)焊(han)絲,這時形成(cheng)的焊(han)縫(feng)才會均勻(yun)。如果填充(chong)焊(han)絲過遲(chi),熔(rong)孔過大(da),反(fan)面(mian)焊(han)縫(feng)就(jiu)(jiu)過高(gao),甚至產(chan)生焊(han)瘤;填充(chong)焊(han)絲過早,若還未(wei)形成(cheng)熔(rong)孔,就(jiu)(jiu)會產(chan)生未(wei)焊(han)透(tou)。焊(han)接過程(cheng)中(zhong)在不影響視線的情(qing)況下(xia)盡量(liang)采用短弧(hu),以(yi)增(zeng)強氬氣的保護效果和提高(gao)電(dian)弧(hu)的穿透(tou)能力(li)。鎢極(ji)端部(bu)距熔(rong)池(chi)表(biao)面(mian)以(yi)2~3mm為(wei)宜,要注意觀察熔(rong)池(chi)的形狀,熔(rong)池(chi)應保持與焊(han)縫(feng)軸線對稱,否則(ze)焊(han)縫(feng)就(jiu)(jiu)會偏斜。


  熔(rong)(rong)透(tou)的(de)(de)(de)識(shi)別:焊接過程中應通過仔細觀察(cha)熔(rong)(rong)池(chi)(chi)的(de)(de)(de)變化(hua)來判斷是否熔(rong)(rong)透(tou),以達到單面焊雙面成形的(de)(de)(de)目的(de)(de)(de)。當(dang)填充(chong)焊絲上(shang)一(yi)顆熔(rong)(rong)滴落入熔(rong)(rong)池(chi)(chi)時,熔(rong)(rong)池(chi)(chi)表面位置就(jiu)會升(sheng)高,隨著熱(re)量向(xiang)下(xia)(xia)傳輸,基本金(jin)屬(shu)熔(rong)(rong)化(hua)形成熔(rong)(rong)孔(kong)。由于重力(li)使熔(rong)(rong)池(chi)(chi)下(xia)(xia)沉,于是熔(rong)(rong)池(chi)(chi)水平(ping)下(xia)(xia)降(jiang),熔(rong)(rong)池(chi)(chi)表面積擴張(zhang),這是焊透(tou)的(de)(de)(de)重要標志(zhi)。如(ru)果沒(mei)有(you)焊透(tou),熔(rong)(rong)池(chi)(chi)便不(bu)會下(xia)(xia)沉。


  當運弧(hu)(hu)(hu)至(zhi)終焊(han)(han)(han)端的定位(wei)(wei)焊(han)(han)(han)縫(feng)根(gen)部3~5mm時,焊(han)(han)(han)槍畫圈,把定位(wei)(wei)焊(han)(han)(han)縫(feng)根(gen)部熔化(hua),然后(hou)填充2~3滴熔滴,繼續向前施焊(han)(han)(han)10mm左右(you),把定位(wei)(wei)焊(han)(han)(han)縫(feng)表面熔化(hua),最后(hou)用電(dian)流衰(shuai)減(jian)法收(shou)弧(hu)(hu)(hu)。收(shou)弧(hu)(hu)(hu)焊(han)(han)(han)縫(feng)應在定位(wei)(wei)焊(han)(han)(han)縫(feng)后(hou)方10mm左右(you)處,以保證接頭部位(wei)(wei)能焊(han)(han)(han)透。


②. 平角焊(han)


  操(cao)作時,焊槍(qiang)、焊絲和焊件之(zhi)間的相對位置如圖4-12所示。電弧長度1.5mm左右,焊槍(qiang)與(yu)焊件的傾(qing)角(jiao)為(wei)40°~50°,焊絲送(song)入(ru)傾(qing)角(jiao)為(wei)15°~20°。