奧氏體不銹鋼采用手工鎢極氬弧焊可以進行各種位置的操作,其中包括水平固定管(全位置)的對接焊,但主適用于薄壁件和打底層的焊接。
根據接頭的形式,平(ping)焊位(wei)置包(bao)括對接平(ping)焊和平(ping)角焊兩種。
①. 對接平焊
焊(han)件在裝配時,為了防止焊(han)接過程中產生(sheng)變形,應放在夾具中緊(jin)固(gu),并在焊(han)件坡口背面(mian)(mian)安放墊板,墊板上應開設凹(ao)槽,內(nei)通(tong)氬氣,保護背面(mian)(mian)焊(han)縫,如(ru)圖4-11所示。

焊(han)(han)接(jie)時(shi),首先(xian)在(zai)定位焊(han)(han)縫根(gen)部后10mm左右處開始引燃電弧,運(yun)弧至定位焊(han)(han)點根(gen)部,此時(shi)焊(han)(han)槍畫一個半圓形的圈(quan),在(zai)坡(po)口根(gen)部形成一個熔(rong)孔(kong),熔(rong)孔(kong)形成后向(xiang)(xiang)右側(ce)鈍(dun)邊(bian)處填(tian)加(jia)焊(han)(han)絲,然(ran)后得向(xiang)(xiang)左側(ce)運(yun)弧,向(xiang)(xiang)左側(ce)鈍(dun)邊(bian)處填(tian)加(jia)焊(han)(han)絲,再向(xiang)(xiang)右運(yun)弧,如此往(wang)復循環,逐(zhu)漸形成熔(rong)透焊(han)(han)縫。
操(cao)作過程(cheng)中要保持(chi)熔(rong)(rong)孔始終深(shen)入(ru)母材0.5~1.0mm,出現熔(rong)(rong)孔后應立即填(tian)充(chong)焊(han)(han)絲(si),這時形(xing)成的(de)焊(han)(han)縫才會(hui)(hui)均勻。如果填(tian)充(chong)焊(han)(han)絲(si)過遲,熔(rong)(rong)孔過大,反面(mian)(mian)焊(han)(han)縫就過高,甚(shen)至產生焊(han)(han)瘤;填(tian)充(chong)焊(han)(han)絲(si)過早,若還(huan)未(wei)形(xing)成熔(rong)(rong)孔,就會(hui)(hui)產生未(wei)焊(han)(han)透(tou)(tou)。焊(han)(han)接過程(cheng)中在不影響視(shi)線的(de)情況(kuang)下盡(jin)量采用(yong)短弧,以增(zeng)強氬氣的(de)保護效果和提(ti)高電弧的(de)穿透(tou)(tou)能力。鎢極端部距熔(rong)(rong)池表面(mian)(mian)以2~3mm為(wei)宜,要注(zhu)意觀察熔(rong)(rong)池的(de)形(xing)狀,熔(rong)(rong)池應保持(chi)與焊(han)(han)縫軸線對稱,否(fou)則焊(han)(han)縫就會(hui)(hui)偏(pian)斜。
熔(rong)(rong)透的(de)(de)(de)識別:焊(han)(han)(han)接(jie)過(guo)程中應通過(guo)仔細觀(guan)察熔(rong)(rong)池(chi)(chi)的(de)(de)(de)變(bian)化來判斷是(shi)否(fou)熔(rong)(rong)透,以達到單(dan)面(mian)焊(han)(han)(han)雙面(mian)成形(xing)的(de)(de)(de)目(mu)的(de)(de)(de)。當填充焊(han)(han)(han)絲上一(yi)顆熔(rong)(rong)滴落入熔(rong)(rong)池(chi)(chi)時,熔(rong)(rong)池(chi)(chi)表面(mian)位置就會升高,隨(sui)著熱量向下傳輸,基本金(jin)屬熔(rong)(rong)化形(xing)成熔(rong)(rong)孔。由于重(zhong)(zhong)力(li)使熔(rong)(rong)池(chi)(chi)下沉(chen),于是(shi)熔(rong)(rong)池(chi)(chi)水平下降,熔(rong)(rong)池(chi)(chi)表面(mian)積擴張,這是(shi)焊(han)(han)(han)透的(de)(de)(de)重(zhong)(zhong)要標志。如果沒有焊(han)(han)(han)透,熔(rong)(rong)池(chi)(chi)便不會下沉(chen)。
當運弧(hu)至(zhi)終焊(han)端(duan)的定位(wei)(wei)焊(han)縫(feng)(feng)根部3~5mm時,焊(han)槍畫(hua)圈(quan),把(ba)定位(wei)(wei)焊(han)縫(feng)(feng)根部熔(rong)化(hua),然后(hou)填充2~3滴熔(rong)滴,繼(ji)續向前施焊(han)10mm左右(you),把(ba)定位(wei)(wei)焊(han)縫(feng)(feng)表面(mian)熔(rong)化(hua),最(zui)后(hou)用電流衰(shuai)減法收弧(hu)。收弧(hu)焊(han)縫(feng)(feng)應在定位(wei)(wei)焊(han)縫(feng)(feng)后(hou)方10mm左右(you)處,以(yi)保證接頭部位(wei)(wei)能(neng)焊(han)透(tou)。
②. 平角焊
操作時,焊(han)(han)(han)槍、焊(han)(han)(han)絲(si)(si)和焊(han)(han)(han)件之間的相對位置(zhi)如圖4-12所示。電(dian)弧長度(du)1.5mm左右(you),焊(han)(han)(han)槍與焊(han)(han)(han)件的傾角(jiao)為(wei)40°~50°,焊(han)(han)(han)絲(si)(si)送入傾角(jiao)為(wei)15°~20°。

