電弧在焊劑層下燃燒進行焊接的方法稱為埋弧焊(submerged arc welding,SAW)。焊接電弧在焊絲與焊件之間燃燒,焊絲沿著待焊軌跡均勻不斷地送往電弧區,電弧熱將焊絲端部及電弧附近的母材金屬和焊劑熔化,電弧移開后熔池金屬凝固成焊縫,熔化的焊劑(未滲入焊縫金屬中的那部分)則凝固成渣殼覆蓋于焊縫表面。埋弧焊分機械操作(自動)和手工操作(半自動)兩種方法。
不銹鋼(gang)管埋(mai)弧(hu)焊設備(bei)按送絲機構(gou)可分(fen)為等速送絲和均勻調節送絲兩大類(lei)。
1. 等速送絲(又稱(cheng)電弧自身調節送絲)
等速(su)送(song)絲(si)適用(yong)于細焊(han)(han)(han)(han)絲(si)或高電(dian)(dian)流(liu)密(mi)度的(de)焊(han)(han)(han)(han)接(jie)場合(he),配(pei)合(he)管(guan)狀導電(dian)(dian)嘴(或稱管(guan)狀偏(pian)心導電(dian)(dian)嘴、偏(pian)心導電(dian)(dian)嘴)。焊(han)(han)(han)(han)絲(si)的(de)送(song)進按預選定(ding)(ding)的(de)速(su)度等速(su)進入焊(han)(han)(han)(han)接(jie)區,其(qi)工作(zuo)(zuo)原理(li)是(shi)采(cai)(cai)用(yong)機械方法(更換變速(su)齒輪)來調(diao)速(su)。依靠(kao)電(dian)(dian)弧(hu)(hu)的(de)自身調(diao)節作(zuo)(zuo)用(yong)來維持弧(hu)(hu)長相對穩定(ding)(ding)。當焊(han)(han)(han)(han)接(jie)電(dian)(dian)弧(hu)(hu)受到(dao)外界干(gan)擾而弧(hu)(hu)長增加(jia)時,下降外特(te)性(xing)電(dian)(dian)源(yuan)供給(gei)(gei)的(de)焊(han)(han)(han)(han)接(jie)電(dian)(dian)流(liu)減小,焊(han)(han)(han)(han)絲(si)熔化速(su)度減緩,電(dian)(dian)弧(hu)(hu)便會(hui)由長變短(duan),趨向(xiang)給(gei)(gei)定(ding)(ding)值(zhi)。反之,電(dian)(dian)弧(hu)(hu)變短(duan)時,焊(han)(han)(han)(han)接(jie)電(dian)(dian)流(liu)增大(da),焊(han)(han)(han)(han)絲(si)熔化加(jia)快,弧(hu)(hu)長又(you)由短(duan)變長,趨向(xiang)給(gei)(gei)定(ding)(ding)值(zhi)。按這個工作(zuo)(zuo)原理(li)制造的(de)等速(su)送(song)絲(si)埋弧(hu)(hu)焊(han)(han)(han)(han)設備有MZ1-1000、MZ2-1500和MZ3-500等型號,其(qi)焊(han)(han)(han)(han)接(jie)電(dian)(dian)源(yuan)可采(cai)(cai)用(yong)交流(liu)、直流(liu)弧(hu)(hu)焊(han)(han)(han)(han)電(dian)(dian)源(yuan)。
2. 均勻調(diao)節送絲(si)(又稱強(qiang)迫調(diao)節送絲(si)、變速(su)送絲(si))
均勻調節(jie)送絲適用于粗(cu)焊絲或低電流密度的焊接(jie)場(chang)合,配合滾輪式或夾瓦式導(dao)電嘴。
焊(han)絲(si)的送(song)進速度按(an)電(dian)弧(hu)(hu)(hu)電(dian)壓(ya)(ya)(ya)的高低自動(dong)均勻調(diao)(diao)節,電(dian)弧(hu)(hu)(hu)電(dian)壓(ya)(ya)(ya)調(diao)(diao)節原(yuan)理是利用電(dian)弧(hu)(hu)(hu)電(dian)壓(ya)(ya)(ya)作為(wei)反饋(kui)信(xin)號,經過控(kong)制(zhi)(zhi)調(diao)(diao)節系(xi)(xi)統改變(bian)送(song)絲(si)速度而(er)保(bao)持弧(hu)(hu)(hu)長(chang)相對不(bu)變(bian)。當電(dian)弧(hu)(hu)(hu)受外界干擾變(bian)長(chang),電(dian)弧(hu)(hu)(hu)電(dian)壓(ya)(ya)(ya)升高時(shi),控(kong)制(zhi)(zhi)調(diao)(diao)節系(xi)(xi)統接到(dao)電(dian)壓(ya)(ya)(ya)反饋(kui)信(xin)號后送(song)絲(si)速度調(diao)(diao)快,弧(hu)(hu)(hu)長(chang)由長(chang)變(bian)短,趨向穩定值。當電(dian)弧(hu)(hu)(hu)長(chang)度變(bian)短,電(dian)弧(hu)(hu)(hu)電(dian)壓(ya)(ya)(ya)下(xia)降(jiang)時(shi),將送(song)絲(si)速度調(diao)(diao)慢(man),弧(hu)(hu)(hu)長(chang)增長(chang)趨向給定值。這種(zhong)埋弧(hu)(hu)(hu)焊(han)機的控(kong)制(zhi)(zhi)系(xi)(xi)統稍復雜(za),具體型號有MZ-1000、MZ-1-1000和MU1-1000等。其焊(han)接電(dian)源(yuan)可采用交流、直流弧(hu)(hu)(hu)焊(han)電(dian)源(yuan)。
按工作需(xu)要,埋弧(hu)焊機(ji)常見的構(gou)造(zao)形(xing)式有:焊車式、懸掛式、機(ji)床(chuang)式、門架式和懸臂式等(deng),如(ru)圖(tu)4-12所示。