電弧在焊劑層下燃燒進行焊接的方法稱為埋(mai)弧焊(submerged arc welding,SAW)。焊接電弧在焊絲與焊件之間燃燒,焊絲沿著待焊軌跡均勻不斷地送往電弧區,電弧熱將焊絲端部及電弧附近的母材金屬和焊劑熔化,電弧移開后熔池金屬凝固成焊縫,熔化的焊劑(未滲入焊縫金屬中的那部分)則凝固成渣殼覆蓋于焊縫表面。埋弧焊分機械操作(自動)和手工操作(半自動)兩種方法。


 不銹鋼管埋弧(hu)焊設備按送絲(si)機構(gou)可(ke)分為(wei)等速送絲(si)和均勻(yun)調節送絲(si)兩大類(lei)。


1. 等速(su)送(song)絲(又(you)稱(cheng)電弧(hu)自身調節送(song)絲)


   等(deng)速(su)送絲適用(yong)于細焊(han)(han)(han)絲或(huo)高電流(liu)密度的焊(han)(han)(han)接(jie)(jie)場合,配(pei)合管狀導電嘴(zui)(zui)(或(huo)稱管狀偏心(xin)導電嘴(zui)(zui)、偏心(xin)導電嘴(zui)(zui))。焊(han)(han)(han)絲的送進按預選定(ding)(ding)的速(su)度等(deng)速(su)進入焊(han)(han)(han)接(jie)(jie)區,其(qi)工作(zuo)原理是(shi)采(cai)用(yong)機械方法(更換變速(su)齒輪)來調速(su)。依靠電弧(hu)(hu)(hu)的自身(shen)調節作(zuo)用(yong)來維持(chi)弧(hu)(hu)(hu)長相(xiang)對穩定(ding)(ding)。當焊(han)(han)(han)接(jie)(jie)電弧(hu)(hu)(hu)受到外界干擾而弧(hu)(hu)(hu)長增加時,下降外特性電源供(gong)給的焊(han)(han)(han)接(jie)(jie)電流(liu)減(jian)小,焊(han)(han)(han)絲熔(rong)化速(su)度減(jian)緩,電弧(hu)(hu)(hu)便會(hui)由長變短,趨(qu)向給定(ding)(ding)值(zhi)(zhi)。反之,電弧(hu)(hu)(hu)變短時,焊(han)(han)(han)接(jie)(jie)電流(liu)增大(da),焊(han)(han)(han)絲熔(rong)化加快,弧(hu)(hu)(hu)長又由短變長,趨(qu)向給定(ding)(ding)值(zhi)(zhi)。按這個工作(zuo)原理制造的等(deng)速(su)送絲埋(mai)弧(hu)(hu)(hu)焊(han)(han)(han)設備有MZ1-1000、MZ2-1500和MZ3-500等(deng)型號(hao),其(qi)焊(han)(han)(han)接(jie)(jie)電源可采(cai)用(yong)交(jiao)流(liu)、直流(liu)弧(hu)(hu)(hu)焊(han)(han)(han)電源。


2. 均(jun)勻調(diao)節(jie)(jie)送(song)絲(si)(又稱強迫調(diao)節(jie)(jie)送(song)絲(si)、變速送(song)絲(si))


   均勻調節送絲適用于粗(cu)焊(han)絲或低電流密度的焊(han)接(jie)場合(he),配合(he)滾(gun)輪式(shi)或夾瓦(wa)式(shi)導電嘴。


   焊(han)(han)絲的(de)送進速度按電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)(hu)(hu)電(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)的(de)高(gao)低自動均勻調(diao)(diao)節(jie),電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)(hu)(hu)電(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)調(diao)(diao)節(jie)原理是(shi)利用電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)(hu)(hu)電(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)作為反饋(kui)(kui)信號(hao),經(jing)過控(kong)制調(diao)(diao)節(jie)系統改(gai)變(bian)送絲速度而(er)保持弧(hu)(hu)(hu)(hu)(hu)長相對不變(bian)。當電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)(hu)(hu)受(shou)外界(jie)干(gan)擾變(bian)長,電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)(hu)(hu)電(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)升高(gao)時,控(kong)制調(diao)(diao)節(jie)系統接到電(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)反饋(kui)(kui)信號(hao)后(hou)送絲速度調(diao)(diao)快,弧(hu)(hu)(hu)(hu)(hu)長由長變(bian)短,趨(qu)向穩定值。當電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)(hu)(hu)長度變(bian)短,電(dian)(dian)(dian)(dian)(dian)弧(hu)(hu)(hu)(hu)(hu)電(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)下降時,將送絲速度調(diao)(diao)慢,弧(hu)(hu)(hu)(hu)(hu)長增長趨(qu)向給定值。這種埋弧(hu)(hu)(hu)(hu)(hu)焊(han)(han)機的(de)控(kong)制系統稍復雜,具體型號(hao)有MZ-1000、MZ-1-1000和MU1-1000等(deng)。其(qi)焊(han)(han)接電(dian)(dian)(dian)(dian)(dian)源可采用交流、直流弧(hu)(hu)(hu)(hu)(hu)焊(han)(han)電(dian)(dian)(dian)(dian)(dian)源。


   按工作需(xu)要(yao),埋弧焊機常見的構(gou)造形式有(you):焊車式、懸掛式、機床式、門架(jia)式和(he)懸臂式等,如圖(tu)4-12所(suo)示。


圖 12.jpg




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