不同固溶處理的2205不銹鋼在3.5%NaCl溶液中的慢應變拉伸曲線如圖4.3所示。慢應變拉伸數據得到的各相性能指標值如圖4.4和表4.2所示。



  材料的應力腐蝕敏感性的強弱可以用其比值來反映:該值越大,材料的應力腐蝕敏感性越低。從圖4.4可以看出,隨著固溶處理的溫度的升高,雙相不銹鋼在空氣中的斷面收縮率先升高后下降,雙相(xiang)不銹鋼在溶液中斷面收縮率先升高后下降,以及兩者之比(ψ環境/ψ空氣)的值先升高后下降,說明隨著固溶處理的溫度從950℃升高至1150℃,雙相不銹鋼的應力腐蝕敏感性先變弱后變強。


  慢應(ying)變拉伸(shen)斷裂(lie)后的(de)(de)雙(shuang)(shuang)相(xiang)(xiang)(xiang)不(bu)銹鋼(gang)(gang)的(de)(de)斷口(kou)形(xing)貌(mao)如圖(tu)(tu)4.5所(suo)示(shi)。圖(tu)(tu)4.6為1050℃/30min 固溶(rong)處理的(de)(de)雙(shuang)(shuang)相(xiang)(xiang)(xiang)不(bu)銹鋼(gang)(gang)在(zai)3.5%NaCl溶(rong)液中(zhong)慢應(ying)變拉伸(shen)后的(de)(de)斷口(kou)剖面(mian)(mian)圖(tu)(tu)。從(cong)圖(tu)(tu)4.6中(zhong)可以看出,雙(shuang)(shuang)相(xiang)(xiang)(xiang)不(bu)銹鋼(gang)(gang)中(zhong)的(de)(de)斷口(kou)形(xing)貌(mao)中(zhong)存(cun)在(zai)由裂(lie)紋,裂(lie)紋的(de)(de)源頭在(zai)雙(shuang)(shuang)相(xiang)(xiang)(xiang)不(bu)銹鋼(gang)(gang)試(shi)(shi)樣表(biao)面(mian)(mian),裂(lie)紋由雙(shuang)(shuang)相(xiang)(xiang)(xiang)不(bu)銹鋼(gang)(gang)表(biao)面(mian)(mian)相(xiang)(xiang)(xiang)試(shi)(shi)樣內部延伸(shen),并終止于奧氏(shi)體,說明奧氏(shi)體對應(ying)力腐蝕的(de)(de)裂(lie)紋的(de)(de)擴(kuo)展有一定(ding)的(de)(de)阻礙(ai)作(zuo)用。



  從(cong)表(biao)4.2中(zhong)(zhong)可以(yi)(yi)看出(chu),當(dang)(dang)(dang)固溶(rong)處(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)(de)溫(wen)(wen)度(du)從(cong)950℃升高(gao)至1000℃時(shi),雙相(xiang)(xiang)(xiang)不(bu)銹(xiu)鋼在(zai)(zai)(zai)空(kong)氣(qi)(qi)(qi)(qi)中(zhong)(zhong)的(de)(de)(de)(de)(de)斷(duan)(duan)面(mian)收(shou)(shou)縮(suo)(suo)率(lv)(lv)(lv)從(cong)63.22956%升高(gao)至82.92134%,升高(gao)幅值約為(wei)(wei)19%;當(dang)(dang)(dang)固溶(rong)處(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)(de)溫(wen)(wen)度(du)升高(gao)到1050℃時(shi),雙相(xiang)(xiang)(xiang)不(bu)銹(xiu)鋼在(zai)(zai)(zai)空(kong)氣(qi)(qi)(qi)(qi)中(zhong)(zhong)斷(duan)(duan)面(mian)收(shou)(shou)縮(suo)(suo)率(lv)(lv)(lv)為(wei)(wei)82.50531%;當(dang)(dang)(dang)固溶(rong)處(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)(de)溫(wen)(wen)度(du)為(wei)(wei)1100℃時(shi),雙相(xiang)(xiang)(xiang)不(bu)銹(xiu)鋼在(zai)(zai)(zai)空(kong)氣(qi)(qi)(qi)(qi)中(zhong)(zhong)斷(duan)(duan)面(mian)收(shou)(shou)縮(suo)(suo)率(lv)(lv)(lv)為(wei)(wei)82.67233%;進一步(bu)升高(gao)固溶(rong)處(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)(de)溫(wen)(wen)度(du)至1150℃時(shi),雙相(xiang)(xiang)(xiang)不(bu)銹(xiu)鋼在(zai)(zai)(zai)空(kong)氣(qi)(qi)(qi)(qi)中(zhong)(zhong)斷(duan)(duan)面(mian)收(shou)(shou)縮(suo)(suo)率(lv)(lv)(lv)為(wei)(wei)80.08303%.可以(yi)(yi)看出(chu),當(dang)(dang)(dang)固溶(rong)處(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)(de)溫(wen)(wen)度(du)從(cong)1000℃升高(gao)至1100℃時(shi),雙相(xiang)(xiang)(xiang)不(bu)銹(xiu)鋼在(zai)(zai)(zai)空(kong)氣(qi)(qi)(qi)(qi)中(zhong)(zhong)的(de)(de)(de)(de)(de)斷(duan)(duan)面(mian)收(shou)(shou)縮(suo)(suo)率(lv)(lv)(lv)幾乎沒有變化,當(dang)(dang)(dang)固溶(rong)處(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)(de)溫(wen)(wen)度(du)升高(gao)至1150℃時(shi),雙相(xiang)(xiang)(xiang)不(bu)銹(xiu)鋼在(zai)(zai)(zai)空(kong)氣(qi)(qi)(qi)(qi)中(zhong)(zhong)斷(duan)(duan)面(mian)收(shou)(shou)縮(suo)(suo)率(lv)(lv)(lv)開始(shi)下降至80.08303%,這(zhe)與(yu)1150℃/30min固溶(rong)處(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)中(zhong)(zhong)的(de)(de)(de)(de)(de)鐵(tie)素體(ti)和奧(ao)氏體(ti)的(de)(de)(de)(de)(de)百(bai)(bai)分(fen)含(han)量(liang)(liang)有關,此時(shi)的(de)(de)(de)(de)(de)鐵(tie)素體(ti)的(de)(de)(de)(de)(de)百(bai)(bai)分(fen)含(han)量(liang)(liang)為(wei)(wei)59%,而奧(ao)氏體(ti)的(de)(de)(de)(de)(de)百(bai)(bai)分(fen)含(han)量(liang)(liang)為(wei)(wei)41%,即1150℃/30min 固溶(rong)處(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)中(zhong)(zhong)含(han)有過量(liang)(liang)的(de)(de)(de)(de)(de)強度(du)高(gao)的(de)(de)(de)(de)(de)鐵(tie)素體(ti),以(yi)(yi)及不(bu)足量(liang)(liang)的(de)(de)(de)(de)(de)塑性優的(de)(de)(de)(de)(de)奧(ao)氏體(ti),導(dao)致該固溶(rong)處(chu)(chu)(chu)理(li)(li)狀態下的(de)(de)(de)(de)(de)試(shi)樣(yang)在(zai)(zai)(zai)空(kong)氣(qi)(qi)(qi)(qi)中(zhong)(zhong)的(de)(de)(de)(de)(de)斷(duan)(duan)面(mian)收(shou)(shou)縮(suo)(suo)率(lv)(lv)(lv)有所下降。對于950℃固溶(rong)處(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang),其含(han)有6.1%的(de)(de)(de)(de)(de)硬(ying)而脆的(de)(de)(de)(de)(de)σ相(xiang)(xiang)(xiang),這(zhe)必然導(dao)致該固溶(rong)處(chu)(chu)(chu)理(li)(li)狀態下的(de)(de)(de)(de)(de)試(shi)樣(yang)的(de)(de)(de)(de)(de)斷(duan)(duan)面(mian)收(shou)(shou)縮(suo)(suo)率(lv)(lv)(lv)明(ming)顯降低,僅為(wei)(wei)63.22956%。


  從(cong)圖4.5(a)、(b)中(zhong)(zhong)(zhong)可(ke)(ke)以看(kan)出,950℃/30min固(gu)溶(rong)(rong)(rong)(rong)處理的(de)(de)(de)雙(shuang)(shuang)(shuang)相(xiang)(xiang)不銹(xiu)鋼(gang)在(zai)空(kong)氣(qi)中(zhong)(zhong)(zhong)和(he)溶(rong)(rong)(rong)(rong)液(ye)中(zhong)(zhong)(zhong)的(de)(de)(de)斷(duan)(duan)口(kou)(kou)均呈現(xian)準(zhun)解理平面;950℃/30min 固(gu)溶(rong)(rong)(rong)(rong)處理的(de)(de)(de)雙(shuang)(shuang)(shuang)相(xiang)(xiang)不銹(xiu)鋼(gang)在(zai)空(kong)氣(qi)中(zhong)(zhong)(zhong)的(de)(de)(de)斷(duan)(duan)口(kou)(kou)局部(bu)有少量(liang)韌(ren)窩(wo)存(cun)在(zai),而在(zai)溶(rong)(rong)(rong)(rong)液(ye)中(zhong)(zhong)(zhong)的(de)(de)(de)斷(duan)(duan)口(kou)(kou)幾乎是(shi)準(zhun)解理平面,二者都屬于脆性(xing)斷(duan)(duan)裂,這(zhe)主要是(shi)由(you)于大(da)量(liang)脆性(xing)σ相(xiang)(xiang)沿(yan)著晶界析出,降低(di)了材料的(de)(de)(de)耐(nai)應(ying)力腐蝕性(xing)能(neng)和(he)力學性(xing)能(neng)。從(cong)圖4.5(e)、(f)中(zhong)(zhong)(zhong)可(ke)(ke)以看(kan)出,1050℃/30min固(gu)溶(rong)(rong)(rong)(rong)處理的(de)(de)(de)雙(shuang)(shuang)(shuang)相(xiang)(xiang)不銹(xiu)鋼(gang)在(zai)空(kong)氣(qi)和(he)溶(rong)(rong)(rong)(rong)液(ye)中(zhong)(zhong)(zhong)的(de)(de)(de)斷(duan)(duan)口(kou)(kou)都存(cun)在(zai)大(da)量(liang)韌(ren)窩(wo),雙(shuang)(shuang)(shuang)相(xiang)(xiang)不銹(xiu)鋼(gang)在(zai)溶(rong)(rong)(rong)(rong)液(ye)中(zhong)(zhong)(zhong)的(de)(de)(de)韌(ren)性(xing)損失(shi)較(jiao)(jiao)小(xiao),而(950℃、1000℃、1100℃、1150℃)/30min 固(gu)溶(rong)(rong)(rong)(rong)處理的(de)(de)(de)雙(shuang)(shuang)(shuang)相(xiang)(xiang)不銹(xiu)鋼(gang)在(zai)溶(rong)(rong)(rong)(rong)液(ye)中(zhong)(zhong)(zhong)都存(cun)在(zai)較(jiao)(jiao)大(da)的(de)(de)(de)韌(ren)性(xing)損失(shi),表明1050℃/30min 固(gu)溶(rong)(rong)(rong)(rong)處理的(de)(de)(de)雙(shuang)(shuang)(shuang)相(xiang)(xiang)不銹(xiu)鋼(gang)具有較(jiao)(jiao)好(hao)的(de)(de)(de)耐(nai)應(ying)力腐蝕性(xing)能(neng)。


  從(cong)表(biao)(biao)4.2中(zhong)(zhong)也(ye)(ye)可以(yi)(yi)看出(chu),950℃/30min 固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)在(zai)(zai)3.5%NaCl溶(rong)(rong)(rong)(rong)(rong)(rong)液(ye)(ye)中(zhong)(zhong)的(de)(de)(de)(de)斷面收縮(suo)率僅為(wei)(wei)32.0158%,其ψ3.5%NaCI溶(rong)(rong)(rong)(rong)(rong)(rong)液(ye)(ye)/空氣(qi)也(ye)(ye)僅為(wei)(wei)50.6342%,表(biao)(biao)現出(chu)很(hen)強的(de)(de)(de)(de)應(ying)(ying)力(li)(li)(li)腐(fu)(fu)蝕(shi)(shi)(shi)(shi)(shi)敏感性(xing)(xing)(xing),具有差的(de)(de)(de)(de)耐(nai)應(ying)(ying)力(li)(li)(li)腐(fu)(fu)蝕(shi)(shi)(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)(neng)。而1050℃/30min 固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)在(zai)(zai)3.5%NaCl 溶(rong)(rong)(rong)(rong)(rong)(rong)液(ye)(ye)中(zhong)(zhong)斷面收縮(suo)率達(da)到 76.34294%,且(qie)其43.5%NaCI溶(rong)(rong)(rong)(rong)(rong)(rong)液(ye)(ye)/空氣(qi)也(ye)(ye)達(da)到92.5971%,幾乎無(wu)應(ying)(ying)力(li)(li)(li)腐(fu)(fu)蝕(shi)(shi)(shi)(shi)(shi)敏感性(xing)(xing)(xing),表(biao)(biao)現出(chu)較(jiao)好(hao)的(de)(de)(de)(de)耐(nai)應(ying)(ying)力(li)(li)(li)腐(fu)(fu)蝕(shi)(shi)(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)(neng)。1150℃/30min 固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)的(de)(de)(de)(de)43.5%NaCI溶(rong)(rong)(rong)(rong)(rong)(rong)液(ye)(ye)/4空氣(qi)值為(wei)(wei)69.7453%,與(yu)1050℃/30min 固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)相比(bi)(bi)較(jiao),有明顯的(de)(de)(de)(de)下降(jiang)(jiang)。將(950℃、1050℃、1150℃)/30min 固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)的(de)(de)(de)(de)微觀組織進行比(bi)(bi)較(jiao),可以(yi)(yi)看出(chu),1150℃/30min 固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)中(zhong)(zhong)的(de)(de)(de)(de)鐵素(su)體(ti)(ti)百(bai)分(fen)含量(liang)為(wei)(wei)59%,比(bi)(bi)1050℃/30min 固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)中(zhong)(zhong)的(de)(de)(de)(de)鐵素(su)體(ti)(ti)百(bai)分(fen)含量(liang)(51.9%)高7.1%,并(bing)且(qie)950℃/30min 固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)中(zhong)(zhong)存在(zai)(zai)大量(liang)σ相;從(cong)極化曲線的(de)(de)(de)(de)分(fen)析可知,當(dang)固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)溫度(du)過高時,鐵素(su)體(ti)(ti)百(bai)分(fen)含量(liang)升高,鐵素(su)體(ti)(ti)耐(nai)點(dian)蝕(shi)(shi)(shi)(shi)(shi)當(dang)量(liang)下降(jiang)(jiang),促(cu)使(shi)點(dian)蝕(shi)(shi)(shi)(shi)(shi)更(geng)易(yi)于(yu)發生;且(qie)當(dang)固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)溫度(du)為(wei)(wei)950℃時,大量(liang)的(de)(de)(de)(de)σ相的(de)(de)(de)(de)存在(zai)(zai)顯著(zhu)降(jiang)(jiang)低了材(cai)料的(de)(de)(de)(de)耐(nai)點(dian)蝕(shi)(shi)(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)(neng)。從(cong)應(ying)(ying)力(li)(li)(li)腐(fu)(fu)蝕(shi)(shi)(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)(neng)分(fen)析可以(yi)(yi)看出(chu),由(you)于(yu)σ相的(de)(de)(de)(de)存在(zai)(zai),950℃/30min 固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)的(de)(de)(de)(de)耐(nai)應(ying)(ying)力(li)(li)(li)腐(fu)(fu)蝕(shi)(shi)(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)(neng)比(bi)(bi)1050℃/30min固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)的(de)(de)(de)(de)耐(nai)應(ying)(ying)力(li)(li)(li)腐(fu)(fu)蝕(shi)(shi)(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)(neng)差,以(yi)(yi)及1150℃/30min固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)中(zhong)(zhong)的(de)(de)(de)(de)過量(liang)鐵素(su)體(ti)(ti)導致材(cai)料的(de)(de)(de)(de)耐(nai)應(ying)(ying)力(li)(li)(li)腐(fu)(fu)蝕(shi)(shi)(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)(neng)比(bi)(bi)1050℃/30min固(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)(shi)(shi)樣(yang)(yang)的(de)(de)(de)(de)耐(nai)應(ying)(ying)力(li)(li)(li)腐(fu)(fu)蝕(shi)(shi)(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)(neng)有所(suo)下降(jiang)(jiang)。


6.jpg


   一方面(mian),鐵素(su)體含量(liang)升高,材料(liao)耐點蝕(shi)當量(liang)下降(jiang),點蝕(shi)更易(yi)發生(sheng),導致鈍化膜(mo)性(xing)能(neng)不穩定和易(yi)破裂,耐應(ying)力(li)腐(fu)蝕(shi)性(xing)能(neng)變差;另一方面(mian),σ相的產生(sheng)使(shi)其周圍存在貧鉻區(qu),降(jiang)低材料(liao)耐點蝕(shi)性(xing)能(neng),同時使(shi)得(de)材料(liao)的耐應(ying)力(li)腐(fu)蝕(shi)性(xing)能(neng)下降(jiang)。而1050℃/30min固溶(rong)處理的雙相不銹鋼(gang)中的兩(liang)相比例接近1:1,同時具有(you)較好的耐點蝕(shi)性(xing)能(neng)和較好的耐應(ying)力(li)腐(fu)蝕(shi)性(xing)能(neng)。


  從以(yi)上分析可以(yi)看出,點(dian)蝕(shi)(shi)和應力腐蝕(shi)(shi)的(de)(de)發生(sheng)存(cun)在某種關(guan)系,即點(dian)蝕(shi)(shi)會(hui)促(cu)進(jin)應力腐蝕(shi)(shi)的(de)(de)發生(sheng),而提高(gao)材料(liao)的(de)(de)耐點(dian)蝕(shi)(shi)性(xing)能(neng)也能(neng)夠提高(gao)材料(liao)的(de)(de)耐應力腐蝕(shi)(shi)性(xing)能(neng)。應力腐蝕(shi)(shi)的(de)(de)陽極溶解理論(lun)認為,應力腐蝕(shi)(shi)的(de)(de)發生(sheng)與材料(liao)表面氧化膜的(de)(de)形成一破(po)(po)裂(lie)有關(guan)。點(dian)蝕(shi)(shi)破(po)(po)壞鈍化膜的(de)(de)完整性(xing),促(cu)進(jin)了應力腐蝕(shi)(shi)的(de)(de)發生(sheng)。


  1000℃、1050℃、1100℃、1150℃及1200℃固溶態的2507雙相(xiang)不銹鋼(gang)室溫下在3.5%NaCl溶液中的SSRT結果如圖4.7和表4.3所示。從整體能夠獲得隨固溶處理溫度的增高DSS2507的抗拉強度表現為先降低后上升的變化趨勢,1000℃時抗拉強度是888.36MPa,1100℃時抗拉強度減小成875.886MPa,隨固溶熱處理溫度繼續增高到1200℃抗拉強度又上升至905.562MPa.從應變量(試樣標距部分的拉伸量)的角度看隨固溶熱處理溫度的上升應變量呈先變大后減小的趨勢,固溶溫度為1000℃時斷裂應變為11.0487mm,當固溶溫度升高到1050℃時斷裂應變升高到11.1307mm,而固溶熱處理溫度的繼續上升又導致斷裂應變開始減小,1200℃時減小到10.0628mm.導致以上現象出現的原因在于固溶熱處理溫度處于1000~1050℃之間時,抗拉強度受材料組織再結晶完全程度的影響,在該溫度范圍內2507雙相不銹鋼的組織再結晶完全程度提高,并且在該溫度范圍內起著主導作用所以剛的強度下降韌性升高;1050~1200℃之間材料的兩相組織轉變發揮著核心影響作用,鐵素體α相量隨固溶熱處理溫度增高漲幅較大而奧氏體γ相量卻降低,又由于鐵素體α相是bcc結構奧氏體γ相是fcc結構,在室溫條件下前者強度高于后者,所以1050~1200℃范圍內鋼的強度變高而韌性減小。



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  雙相鋼(gang)香蕉視頻app下載蘋果版:應力腐蝕開裂敏(min)感(gan)性(xing)(xing)(xing)(xing)的(de)(de)(de)(de)(de)(de)強(qiang)(qiang)(qiang)弱(ruo)能(neng)(neng)夠通過斷(duan)(duan)(duan)裂(lie)(lie)時(shi)(shi)(shi)(shi)間(jian)(jian)(jian)(jian)(tb)來反映:該值越(yue)大,表明雙相(xiang)(xiang)鋼(gang)(gang)的(de)(de)(de)(de)(de)(de)SCC敏(min)感(gan)性(xing)(xing)(xing)(xing)越(yue)低(di)(di),抵(di)抗(kang)SCC的(de)(de)(de)(de)(de)(de)性(xing)(xing)(xing)(xing)能(neng)(neng)更強(qiang)(qiang)(qiang)。從表4.3可(ke)(ke)以看(kan)出(chu) DSS2507的(de)(de)(de)(de)(de)(de)斷(duan)(duan)(duan)裂(lie)(lie)時(shi)(shi)(shi)(shi)間(jian)(jian)(jian)(jian)(tb)隨固(gu)(gu)溶(rong)熱(re)(re)處(chu)理(li)溫(wen)度(du)(du)(du)的(de)(de)(de)(de)(de)(de)上升呈先變(bian)大后減(jian)小(xiao)的(de)(de)(de)(de)(de)(de)變(bian)化(hua)走勢。當固(gu)(gu)溶(rong)溫(wen)度(du)(du)(du)為1000℃時(shi)(shi)(shi)(shi),DSS2507中的(de)(de)(de)(de)(de)(de)鐵素體(ti)跟(gen)奧氏體(ti)這(zhe)(zhe)(zhe)兩相(xiang)(xiang)相(xiang)(xiang)界處(chu)有(you)σ相(xiang)(xiang)析(xi)出(chu),由于(yu)σ相(xiang)(xiang)硬而(er)脆,且(qie)(qie)其(qi)(qi)周圍存在貧(pin)鉻區,σ相(xiang)(xiang)的(de)(de)(de)(de)(de)(de)存在能(neng)(neng)夠顯(xian)著降低(di)(di)材(cai)料的(de)(de)(de)(de)(de)(de)力(li)(li)學性(xing)(xing)(xing)(xing)能(neng)(neng)和(he)耐(nai)蝕(shi)性(xing)(xing)(xing)(xing)能(neng)(neng),根據(ju)應力(li)(li)腐(fu)(fu)蝕(shi)的(de)(de)(de)(de)(de)(de)陽(yang)極溶(rong)解機理(li)可(ke)(ke)知,SCC的(de)(de)(de)(de)(de)(de)發生跟(gen)鈍(dun)化(hua)膜的(de)(de)(de)(de)(de)(de)“破裂(lie)(lie)-修復-破裂(lie)(lie)”過程有(you)關聯。σ相(xiang)(xiang)的(de)(de)(de)(de)(de)(de)析(xi)出(chu)使其(qi)(qi)所在區域的(de)(de)(de)(de)(de)(de)鈍(dun)化(hua)膜變(bian)得薄弱(ruo),因此(ci)經過1000℃固(gu)(gu)溶(rong)的(de)(de)(de)(de)(de)(de)試(shi)樣易發生應力(li)(li)腐(fu)(fu)蝕(shi)斷(duan)(duan)(duan)裂(lie)(lie),并且(qie)(qie)從表4.3也(ye)可(ke)(ke)以看(kan)出(chu)1000℃時(shi)(shi)(shi)(shi)斷(duan)(duan)(duan)裂(lie)(lie)時(shi)(shi)(shi)(shi)間(jian)(jian)(jian)(jian)(tb)較低(di)(di)為30.42h;1050℃時(shi)(shi)(shi)(shi)斷(duan)(duan)(duan)裂(lie)(lie)時(shi)(shi)(shi)(shi)間(jian)(jian)(jian)(jian)(tb)值最大為31.33h,這(zhe)(zhe)(zhe)說明經過1050℃固(gu)(gu)溶(rong)處(chu)理(li)30min的(de)(de)(de)(de)(de)(de)DSS2507的(de)(de)(de)(de)(de)(de)SCC敏(min)感(gan)性(xing)(xing)(xing)(xing)較低(di)(di),有(you)較優(you)的(de)(de)(de)(de)(de)(de)耐(nai)SCC能(neng)(neng)力(li)(li),這(zhe)(zhe)(zhe)跟(gen)其(qi)(qi)有(you)較優(you)的(de)(de)(de)(de)(de)(de)抗(kang)點蝕(shi)能(neng)(neng)力(li)(li)以及(ji)鋼(gang)(gang)中兩相(xiang)(xiang)均(jun)勻分(fen)布有(you)關;隨著固(gu)(gu)溶(rong)溫(wen)度(du)(du)(du)繼(ji)續升高(gao)(gao)(gao)至(zhi)1200℃,斷(duan)(duan)(duan)裂(lie)(lie)時(shi)(shi)(shi)(shi)間(jian)(jian)(jian)(jian)(tb)又逐(zhu)(zhu)漸減(jian)小(xiao),1200℃時(shi)(shi)(shi)(shi)斷(duan)(duan)(duan)裂(lie)(lie)時(shi)(shi)(shi)(shi)間(jian)(jian)(jian)(jian)(tb)降低(di)(di)到28.47h,這(zhe)(zhe)(zhe)說明材(cai)料的(de)(de)(de)(de)(de)(de)耐(nai)應力(li)(li)腐(fu)(fu)蝕(shi)斷(duan)(duan)(duan)裂(lie)(lie)性(xing)(xing)(xing)(xing)能(neng)(neng)降低(di)(di)。這(zhe)(zhe)(zhe)是因為當固(gu)(gu)溶(rong)熱(re)(re)處(chu)理(li)溫(wen)度(du)(du)(du)繼(ji)續上升至(zhi)1200℃時(shi)(shi)(shi)(shi)鋼(gang)(gang)中的(de)(de)(de)(de)(de)(de)鐵素體(ti)相(xiang)(xiang)量逐(zhu)(zhu)漸增高(gao)(gao)(gao)而(er)奧氏體(ti)相(xiang)(xiang)量逐(zhu)(zhu)漸減(jian)少,又因為鐵素體(ti)的(de)(de)(de)(de)(de)(de)塑(su)性(xing)(xing)(xing)(xing)比奧氏體(ti)差,進而(er)導致在高(gao)(gao)(gao)固(gu)(gu)溶(rong)溫(wen)度(du)(du)(du)下DSS2507的(de)(de)(de)(de)(de)(de)應力(li)(li)腐(fu)(fu)蝕(shi)破裂(lie)(lie)敏(min)感(gan)性(xing)(xing)(xing)(xing)增強(qiang)(qiang)(qiang),具體(ti)變(bian)現(xian)為斷(duan)(duan)(duan)裂(lie)(lie)時(shi)(shi)(shi)(shi)間(jian)(jian)(jian)(jian)(tb)降低(di)(di)。


  1000℃、1050℃、1100℃、1150℃及(ji)1200℃固(gu)溶(rong)(rong)(rong)態的(de)(de)(de)(de)(de)2507雙(shuang)相不銹鋼(gang)室(shi)溫(wen)下(xia)于3.5%NaCl溶(rong)(rong)(rong)液介質中的(de)(de)(de)(de)(de)SSRT斷(duan)(duan)口形(xing)貌如圖4.8所示(shi)。從圖4.8中能(neng)(neng)夠(gou)較為(wei)清晰地獲得(de)五種固(gu)溶(rong)(rong)(rong)態下(xia)的(de)(de)(de)(de)(de)DSS2507拉伸(shen)斷(duan)(duan)口都具有明(ming)顯的(de)(de)(de)(de)(de)韌(ren)窩(wo),都表(biao)(biao)現(xian)(xian)為(wei)韌(ren)性(xing)斷(duan)(duan)裂(lie)(lie)(lie)。圖4.8(a)雖然(ran)表(biao)(biao)現(xian)(xian)為(wei)韌(ren)性(xing)斷(duan)(duan)裂(lie)(lie)(lie),但(dan)是有明(ming)顯的(de)(de)(de)(de)(de)準(zhun)解理斷(duan)(duan)裂(lie)(lie)(lie)面(mian)的(de)(de)(de)(de)(de)出現(xian)(xian),有脆性(xing)斷(duan)(duan)裂(lie)(lie)(lie)的(de)(de)(de)(de)(de)傾(qing)向,這說明(ming)1000℃下(xia)DSS2507的(de)(de)(de)(de)(de)抗SCC能(neng)(neng)力(li)較弱(ruo),容易發生SCC;隨(sui)著固(gu)溶(rong)(rong)(rong)溫(wen)度升高至1050℃,如圖4.8(b)所示(shi),鋼(gang)斷(duan)(duan)面(mian)上的(de)(de)(de)(de)(de)韌(ren)窩(wo)數(shu)量最多且(qie)密集表(biao)(biao)明(ming)其應(ying)力(li)腐(fu)蝕(shi)(shi)敏(min)感(gan)性(xing)最弱(ruo),即該固(gu)溶(rong)(rong)(rong)溫(wen)度下(xia)鋼(gang)的(de)(de)(de)(de)(de)應(ying)力(li)腐(fu)蝕(shi)(shi)破裂(lie)(lie)(lie)敏(min)感(gan)性(xing)較弱(ruo);隨(sui)著固(gu)溶(rong)(rong)(rong)溫(wen)度的(de)(de)(de)(de)(de)繼續(xu)升高,如圖4.8(c)~(e)所示(shi),鋼(gang)的(de)(de)(de)(de)(de)韌(ren)性(xing)損(sun)失變(bian)大,韌(ren)窩(wo)數(shu)量減小且(qie)密集度減弱(ruo),表(biao)(biao)明(ming)雙(shuang)相不銹鋼(gang)的(de)(de)(de)(de)(de)應(ying)力(li)腐(fu)蝕(shi)(shi)破裂(lie)(lie)(lie)敏(min)感(gan)性(xing)又增(zeng)強。


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  這(zhe)與表(biao)(biao)4.3中斷裂時(shi)的(de)應變測試結果(guo)是相對(dui)應的(de)。雙相不銹鋼(gang)的(de)應力腐蝕(shi)(shi)類(lei)型是陽(yang)極(ji)溶(rong)解型,跟其(qi)耐孔(kong)蝕(shi)(shi)能力有著較為(wei)(wei)密(mi)切的(de)聯系(xi)。當鋼(gang)表(biao)(biao)面(mian)(mian)(mian)的(de)氧(yang)化膜被破壞形成蝕(shi)(shi)孔(kong)裸露出(chu)(chu)新(xin)(xin)鮮(xian)表(biao)(biao)面(mian)(mian)(mian),該(gai)表(biao)(biao)面(mian)(mian)(mian)與其(qi)他覆(fu)蓋(gai)有氧(yang)化膜的(de)表(biao)(biao)面(mian)(mian)(mian)形成大陰極(ji)小陽(yang)極(ji)的(de)腐蝕(shi)(shi)電池(裸露出(chu)(chu)的(de)新(xin)(xin)鮮(xian)表(biao)(biao)面(mian)(mian)(mian)為(wei)(wei)陽(yang)極(ji),鋼(gang)表(biao)(biao)面(mian)(mian)(mian)覆(fu)蓋(gai)有氧(yang)化膜的(de)表(biao)(biao)面(mian)(mian)(mian)為(wei)(wei)陰極(ji)),金(jin)屬(shu)發生陽(yang)極(ji)反(fan)應,金(jin)屬(shu)原子(zi)溶(rong)解成為(wei)(wei)離子(zi),形成裂紋(wen)(wen)。裂紋(wen)(wen)朝著縱深方向處(chu)(chu)發展同時(shi)又因為(wei)(wei)應力主(zhu)要分布在裂紋(wen)(wen)尖端處(chu)(chu),進而(er)導致(zhi)(zhi)裂紋(wen)(wen)周圍(wei)區域(yu)產生塑性形變,陽(yang)極(ji)電位下降提高了陽(yang)極(ji)溶(rong)解速度,最終導致(zhi)(zhi)裂紋(wen)(wen)的(de)擴(kuo)大。


 根據第3章對2507雙相不銹鋼電化學性能的研究結果可知,隨固溶熱處理度的增高2507雙相不銹鋼點蝕(shi)能力呈先增強后下降的變化趨勢,1050℃時鋼中的鐵素體相跟奧氏體相這兩相分布較均勻且兩相比例約為1:1,鋼表面保護膜穩定性較好,產生點腐蝕的電位較高,不利于促進裂紋的發展,進而該固溶溫度下2507雙相不銹鋼有較好的抗應力腐蝕開裂性能,這跟SSRT所得結果是相同的。總之,固溶熱處理溫度為1050℃時 DSS2507的抗SCC能力較強。


  固溶態為1050℃的2507雙相不銹鋼在3.5%NaCl溶液中的拉伸斷口腐蝕形貌如圖4.9所示,圖中深色組織是鐵素體α相、淺色是奧氏體γ相。從圖4.9中可以看出裂紋優先在鐵素體α相上傳播,終止于奧氏體γ相,且裂紋迂回過奧氏體γ相后繼續會在鐵素體α相中繼續傳播,這表明奧氏體γ相對鐵素體α相中裂紋的傳播有一定的抑制作用,這種現象稱為致鎖(Keying)效應。這主要是由于首先鐵素體α相為陽極,優先在腐蝕介質中發生腐蝕因而裂紋優先在鐵素體α相上發生和傳播;其次奧氏體γ相相對于鐵素體α相來說硬度及屈服強度都偏低、延展性能較好,奧氏體γ相比鐵素體α相更易發生形變且形變能較大,所以在鐵素體α相中發展的裂紋遇到奧氏體γ相時其尖端形變帶的應力會受到一定的緩和,進而對鐵素體α相中裂紋的傳播有一定的抑制作用。因此,應力腐蝕破裂裂紋優先在鐵素體α相上傳播,終止于奧氏體γ相。


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