不同固溶處理的2205不銹鋼在3.5%NaCl溶液中的慢應變拉伸曲線如圖4.3所示。慢應變拉伸數據得到的各相性能指標值如圖4.4和表4.2所示。
材料的應力腐蝕敏感性的強弱可以用其比值來反映:該值越大,材料的應力腐蝕敏感性越低。從圖4.4可以看出,隨著固溶處理的溫度的升高,雙相不銹鋼在空氣中的斷面收縮率先升高后下降,雙(shuang)相不銹(xiu)鋼在溶液中斷面收縮率先升高后下降,以及兩者之比(ψ環境/ψ空氣)的值先升高后下降,說明隨著固溶處理的溫度從950℃升高至1150℃,雙相不銹鋼的應力腐蝕敏感性先變弱后變強。
慢(man)應(ying)變拉伸(shen)(shen)斷(duan)裂后的(de)雙(shuang)(shuang)相(xiang)不(bu)銹(xiu)(xiu)鋼(gang)的(de)斷(duan)口(kou)(kou)(kou)形(xing)貌(mao)如(ru)圖(tu)4.5所示。圖(tu)4.6為1050℃/30min 固溶處理(li)的(de)雙(shuang)(shuang)相(xiang)不(bu)銹(xiu)(xiu)鋼(gang)在(zai)3.5%NaCl溶液(ye)中(zhong)慢(man)應(ying)變拉伸(shen)(shen)后的(de)斷(duan)口(kou)(kou)(kou)剖面圖(tu)。從圖(tu)4.6中(zhong)可以看(kan)出,雙(shuang)(shuang)相(xiang)不(bu)銹(xiu)(xiu)鋼(gang)中(zhong)的(de)斷(duan)口(kou)(kou)(kou)形(xing)貌(mao)中(zhong)存在(zai)由裂紋(wen),裂紋(wen)的(de)源頭在(zai)雙(shuang)(shuang)相(xiang)不(bu)銹(xiu)(xiu)鋼(gang)試樣(yang)表面,裂紋(wen)由雙(shuang)(shuang)相(xiang)不(bu)銹(xiu)(xiu)鋼(gang)表面相(xiang)試樣(yang)內部延(yan)伸(shen)(shen),并(bing)終止于奧氏(shi)體(ti)(ti),說明奧氏(shi)體(ti)(ti)對應(ying)力腐(fu)蝕(shi)的(de)裂紋(wen)的(de)擴展有一定的(de)阻礙作(zuo)用。
從(cong)表4.2中(zhong)(zhong)可以看出(chu),當固(gu)(gu)(gu)(gu)(gu)溶(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)溫(wen)度(du)從(cong)950℃升(sheng)(sheng)高(gao)(gao)(gao)(gao)至1000℃時(shi),雙相(xiang)不(bu)銹鋼(gang)在(zai)(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)的(de)(de)(de)斷(duan)面(mian)(mian)收(shou)縮率(lv)從(cong)63.22956%升(sheng)(sheng)高(gao)(gao)(gao)(gao)至82.92134%,升(sheng)(sheng)高(gao)(gao)(gao)(gao)幅值(zhi)約為(wei)19%;當固(gu)(gu)(gu)(gu)(gu)溶(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)溫(wen)度(du)升(sheng)(sheng)高(gao)(gao)(gao)(gao)到(dao)1050℃時(shi),雙相(xiang)不(bu)銹鋼(gang)在(zai)(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)斷(duan)面(mian)(mian)收(shou)縮率(lv)為(wei)82.50531%;當固(gu)(gu)(gu)(gu)(gu)溶(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)溫(wen)度(du)為(wei)1100℃時(shi),雙相(xiang)不(bu)銹鋼(gang)在(zai)(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)斷(duan)面(mian)(mian)收(shou)縮率(lv)為(wei)82.67233%;進一(yi)步升(sheng)(sheng)高(gao)(gao)(gao)(gao)固(gu)(gu)(gu)(gu)(gu)溶(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)溫(wen)度(du)至1150℃時(shi),雙相(xiang)不(bu)銹鋼(gang)在(zai)(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)斷(duan)面(mian)(mian)收(shou)縮率(lv)為(wei)80.08303%.可以看出(chu),當固(gu)(gu)(gu)(gu)(gu)溶(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)溫(wen)度(du)從(cong)1000℃升(sheng)(sheng)高(gao)(gao)(gao)(gao)至1100℃時(shi),雙相(xiang)不(bu)銹鋼(gang)在(zai)(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)的(de)(de)(de)斷(duan)面(mian)(mian)收(shou)縮率(lv)幾乎(hu)沒有(you)(you)(you)變化,當固(gu)(gu)(gu)(gu)(gu)溶(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)溫(wen)度(du)升(sheng)(sheng)高(gao)(gao)(gao)(gao)至1150℃時(shi),雙相(xiang)不(bu)銹鋼(gang)在(zai)(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)斷(duan)面(mian)(mian)收(shou)縮率(lv)開始下降至80.08303%,這與1150℃/30min固(gu)(gu)(gu)(gu)(gu)溶(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)試(shi)樣(yang)中(zhong)(zhong)的(de)(de)(de)鐵(tie)素(su)體(ti)和奧氏體(ti)的(de)(de)(de)百分(fen)含(han)(han)量(liang)(liang)有(you)(you)(you)關,此時(shi)的(de)(de)(de)鐵(tie)素(su)體(ti)的(de)(de)(de)百分(fen)含(han)(han)量(liang)(liang)為(wei)59%,而奧氏體(ti)的(de)(de)(de)百分(fen)含(han)(han)量(liang)(liang)為(wei)41%,即1150℃/30min 固(gu)(gu)(gu)(gu)(gu)溶(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)試(shi)樣(yang)中(zhong)(zhong)含(han)(han)有(you)(you)(you)過(guo)量(liang)(liang)的(de)(de)(de)強(qiang)度(du)高(gao)(gao)(gao)(gao)的(de)(de)(de)鐵(tie)素(su)體(ti),以及不(bu)足量(liang)(liang)的(de)(de)(de)塑(su)性優的(de)(de)(de)奧氏體(ti),導(dao)致(zhi)(zhi)該固(gu)(gu)(gu)(gu)(gu)溶(rong)處(chu)(chu)理(li)(li)狀態下的(de)(de)(de)試(shi)樣(yang)在(zai)(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)的(de)(de)(de)斷(duan)面(mian)(mian)收(shou)縮率(lv)有(you)(you)(you)所下降。對于950℃固(gu)(gu)(gu)(gu)(gu)溶(rong)處(chu)(chu)理(li)(li)的(de)(de)(de)試(shi)樣(yang),其含(han)(han)有(you)(you)(you)6.1%的(de)(de)(de)硬而脆(cui)的(de)(de)(de)σ相(xiang),這必然導(dao)致(zhi)(zhi)該固(gu)(gu)(gu)(gu)(gu)溶(rong)處(chu)(chu)理(li)(li)狀態下的(de)(de)(de)試(shi)樣(yang)的(de)(de)(de)斷(duan)面(mian)(mian)收(shou)縮率(lv)明顯降低(di),僅為(wei)63.22956%。
從圖4.5(a)、(b)中(zhong)(zhong)可(ke)以看出(chu)(chu),950℃/30min固(gu)溶(rong)(rong)處理的雙相(xiang)不(bu)銹(xiu)(xiu)鋼在空(kong)氣(qi)中(zhong)(zhong)和溶(rong)(rong)液(ye)中(zhong)(zhong)的斷(duan)(duan)口均呈(cheng)現(xian)準(zhun)(zhun)解理平面(mian);950℃/30min 固(gu)溶(rong)(rong)處理的雙相(xiang)不(bu)銹(xiu)(xiu)鋼在空(kong)氣(qi)中(zhong)(zhong)的斷(duan)(duan)口局部(bu)有少量(liang)韌(ren)窩存在,而(er)在溶(rong)(rong)液(ye)中(zhong)(zhong)的斷(duan)(duan)口幾(ji)乎(hu)是準(zhun)(zhun)解理平面(mian),二者都屬于(yu)脆性(xing)(xing)斷(duan)(duan)裂,這主要是由于(yu)大(da)量(liang)脆性(xing)(xing)σ相(xiang)沿著(zhu)晶界析出(chu)(chu),降(jiang)低了材料的耐(nai)應力(li)腐蝕性(xing)(xing)能和力(li)學性(xing)(xing)能。從圖4.5(e)、(f)中(zhong)(zhong)可(ke)以看出(chu)(chu),1050℃/30min固(gu)溶(rong)(rong)處理的雙相(xiang)不(bu)銹(xiu)(xiu)鋼在空(kong)氣(qi)和溶(rong)(rong)液(ye)中(zhong)(zhong)的斷(duan)(duan)口都存在大(da)量(liang)韌(ren)窩,雙相(xiang)不(bu)銹(xiu)(xiu)鋼在溶(rong)(rong)液(ye)中(zhong)(zhong)的韌(ren)性(xing)(xing)損失較小,而(er)(950℃、1000℃、1100℃、1150℃)/30min 固(gu)溶(rong)(rong)處理的雙相(xiang)不(bu)銹(xiu)(xiu)鋼在溶(rong)(rong)液(ye)中(zhong)(zhong)都存在較大(da)的韌(ren)性(xing)(xing)損失,表(biao)明1050℃/30min 固(gu)溶(rong)(rong)處理的雙相(xiang)不(bu)銹(xiu)(xiu)鋼具有較好的耐(nai)應力(li)腐蝕性(xing)(xing)能。
從(cong)表(biao)4.2中(zhong)(zhong)(zhong)也可以看出,950℃/30min 固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)在(zai)3.5%NaCl溶(rong)(rong)(rong)(rong)液中(zhong)(zhong)(zhong)的(de)(de)(de)(de)(de)斷面收縮率僅為32.0158%,其ψ3.5%NaCI溶(rong)(rong)(rong)(rong)液/空氣也僅為50.6342%,表(biao)現(xian)(xian)出很強(qiang)的(de)(de)(de)(de)(de)應(ying)力(li)腐(fu)(fu)蝕(shi)(shi)(shi)敏感性(xing)(xing)(xing),具有差的(de)(de)(de)(de)(de)耐(nai)(nai)應(ying)力(li)腐(fu)(fu)蝕(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)。而1050℃/30min 固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)在(zai)3.5%NaCl 溶(rong)(rong)(rong)(rong)液中(zhong)(zhong)(zhong)斷面收縮率達到(dao) 76.34294%,且(qie)其43.5%NaCI溶(rong)(rong)(rong)(rong)液/空氣也達到(dao)92.5971%,幾乎無(wu)應(ying)力(li)腐(fu)(fu)蝕(shi)(shi)(shi)敏感性(xing)(xing)(xing),表(biao)現(xian)(xian)出較(jiao)好(hao)的(de)(de)(de)(de)(de)耐(nai)(nai)應(ying)力(li)腐(fu)(fu)蝕(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)。1150℃/30min 固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)的(de)(de)(de)(de)(de)43.5%NaCI溶(rong)(rong)(rong)(rong)液/4空氣值(zhi)為69.7453%,與1050℃/30min 固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)相(xiang)比(bi)(bi)(bi)較(jiao),有明顯的(de)(de)(de)(de)(de)下降。將(jiang)(950℃、1050℃、1150℃)/30min 固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)的(de)(de)(de)(de)(de)微(wei)觀(guan)組(zu)織進行比(bi)(bi)(bi)較(jiao),可以看出,1150℃/30min 固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)中(zhong)(zhong)(zhong)的(de)(de)(de)(de)(de)鐵(tie)素體百分(fen)(fen)含量(liang)(liang)(liang)(liang)為59%,比(bi)(bi)(bi)1050℃/30min 固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)中(zhong)(zhong)(zhong)的(de)(de)(de)(de)(de)鐵(tie)素體百分(fen)(fen)含量(liang)(liang)(liang)(liang)(51.9%)高(gao)7.1%,并且(qie)950℃/30min 固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)中(zhong)(zhong)(zhong)存在(zai)大(da)量(liang)(liang)(liang)(liang)σ相(xiang);從(cong)極化曲線(xian)的(de)(de)(de)(de)(de)分(fen)(fen)析可知,當(dang)固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)溫(wen)度(du)過高(gao)時(shi),鐵(tie)素體百分(fen)(fen)含量(liang)(liang)(liang)(liang)升(sheng)高(gao),鐵(tie)素體耐(nai)(nai)點蝕(shi)(shi)(shi)當(dang)量(liang)(liang)(liang)(liang)下降,促使點蝕(shi)(shi)(shi)更易(yi)于(yu)發生;且(qie)當(dang)固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)溫(wen)度(du)為950℃時(shi),大(da)量(liang)(liang)(liang)(liang)的(de)(de)(de)(de)(de)σ相(xiang)的(de)(de)(de)(de)(de)存在(zai)顯著降低(di)了材(cai)料(liao)的(de)(de)(de)(de)(de)耐(nai)(nai)點蝕(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)。從(cong)應(ying)力(li)腐(fu)(fu)蝕(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)分(fen)(fen)析可以看出,由于(yu)σ相(xiang)的(de)(de)(de)(de)(de)存在(zai),950℃/30min 固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)的(de)(de)(de)(de)(de)耐(nai)(nai)應(ying)力(li)腐(fu)(fu)蝕(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)比(bi)(bi)(bi)1050℃/30min固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)的(de)(de)(de)(de)(de)耐(nai)(nai)應(ying)力(li)腐(fu)(fu)蝕(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)差,以及(ji)1150℃/30min固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)中(zhong)(zhong)(zhong)的(de)(de)(de)(de)(de)過量(liang)(liang)(liang)(liang)鐵(tie)素體導致材(cai)料(liao)的(de)(de)(de)(de)(de)耐(nai)(nai)應(ying)力(li)腐(fu)(fu)蝕(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)比(bi)(bi)(bi)1050℃/30min固(gu)(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)的(de)(de)(de)(de)(de)試(shi)樣(yang)(yang)(yang)(yang)(yang)(yang)的(de)(de)(de)(de)(de)耐(nai)(nai)應(ying)力(li)腐(fu)(fu)蝕(shi)(shi)(shi)性(xing)(xing)(xing)能(neng)(neng)有所下降。
一方面,鐵素體(ti)含量(liang)升高,材料耐點(dian)(dian)蝕(shi)當量(liang)下降,點(dian)(dian)蝕(shi)更易(yi)發(fa)生,導致鈍化膜性(xing)(xing)能(neng)(neng)(neng)不穩定和易(yi)破裂,耐應(ying)(ying)力(li)腐蝕(shi)性(xing)(xing)能(neng)(neng)(neng)變差;另一方面,σ相(xiang)的產生使其周圍(wei)存在貧鉻區,降低材料耐點(dian)(dian)蝕(shi)性(xing)(xing)能(neng)(neng)(neng),同時(shi)使得材料的耐應(ying)(ying)力(li)腐蝕(shi)性(xing)(xing)能(neng)(neng)(neng)下降。而1050℃/30min固溶處理的雙(shuang)相(xiang)不銹鋼中(zhong)的兩相(xiang)比例接近(jin)1:1,同時(shi)具有(you)較好的耐點(dian)(dian)蝕(shi)性(xing)(xing)能(neng)(neng)(neng)和較好的耐應(ying)(ying)力(li)腐蝕(shi)性(xing)(xing)能(neng)(neng)(neng)。
從(cong)以(yi)上分析可以(yi)看出,點(dian)蝕(shi)和(he)應(ying)(ying)力腐蝕(shi)的(de)(de)發生(sheng)存(cun)在(zai)某種關(guan)(guan)系,即點(dian)蝕(shi)會促(cu)進應(ying)(ying)力腐蝕(shi)的(de)(de)發生(sheng),而提高(gao)材(cai)料的(de)(de)耐點(dian)蝕(shi)性(xing)(xing)能(neng)也能(neng)夠提高(gao)材(cai)料的(de)(de)耐應(ying)(ying)力腐蝕(shi)性(xing)(xing)能(neng)。應(ying)(ying)力腐蝕(shi)的(de)(de)陽極溶解理論認為,應(ying)(ying)力腐蝕(shi)的(de)(de)發生(sheng)與材(cai)料表面(mian)氧(yang)化膜(mo)的(de)(de)形成一破裂有關(guan)(guan)。點(dian)蝕(shi)破壞鈍(dun)化膜(mo)的(de)(de)完整性(xing)(xing),促(cu)進了應(ying)(ying)力腐蝕(shi)的(de)(de)發生(sheng)。
1000℃、1050℃、1100℃、1150℃及1200℃固溶態的2507雙相不銹鋼(gang)室溫下在3.5%NaCl溶液中的SSRT結果如圖4.7和表4.3所示。從整體能夠獲得隨固溶處理溫度的增高DSS2507的抗拉強度表現為先降低后上升的變化趨勢,1000℃時抗拉強度是888.36MPa,1100℃時抗拉強度減小成875.886MPa,隨固溶熱處理溫度繼續增高到1200℃抗拉強度又上升至905.562MPa.從應變量(試樣標距部分的拉伸量)的角度看隨固溶熱處理溫度的上升應變量呈先變大后減小的趨勢,固溶溫度為1000℃時斷裂應變為11.0487mm,當固溶溫度升高到1050℃時斷裂應變升高到11.1307mm,而固溶熱處理溫度的繼續上升又導致斷裂應變開始減小,1200℃時減小到10.0628mm.導致以上現象出現的原因在于固溶熱處理溫度處于1000~1050℃之間時,抗拉強度受材料組織再結晶完全程度的影響,在該溫度范圍內2507雙相不銹鋼的組織再結晶完全程度提高,并且在該溫度范圍內起著主導作用所以剛的強度下降韌性升高;1050~1200℃之間材料的兩相組織轉變發揮著核心影響作用,鐵素體α相量隨固溶熱處理溫度增高漲幅較大而奧氏體γ相量卻降低,又由于鐵素體α相是bcc結構奧氏體γ相是fcc結構,在室溫條件下前者強度高于后者,所以1050~1200℃范圍內鋼的強度變高而韌性減小。
雙相(xiang)鋼香蕉視頻app下載蘋果版:應力腐蝕開裂敏(min)感(gan)(gan)性(xing)(xing)(xing)的(de)(de)(de)(de)(de)(de)強(qiang)弱(ruo)(ruo)能(neng)夠(gou)通過斷(duan)(duan)裂(lie)(lie)(lie)時(shi)間(jian)(tb)來反(fan)映:該值越大(da),表明雙相(xiang)(xiang)鋼的(de)(de)(de)(de)(de)(de)SCC敏(min)感(gan)(gan)性(xing)(xing)(xing)越低(di)(di),抵抗SCC的(de)(de)(de)(de)(de)(de)性(xing)(xing)(xing)能(neng)更強(qiang)。從(cong)表4.3可以看(kan)出(chu) DSS2507的(de)(de)(de)(de)(de)(de)斷(duan)(duan)裂(lie)(lie)(lie)時(shi)間(jian)(tb)隨(sui)固(gu)(gu)溶(rong)(rong)熱處(chu)(chu)理溫度(du)的(de)(de)(de)(de)(de)(de)上升呈先變(bian)大(da)后減(jian)小(xiao)的(de)(de)(de)(de)(de)(de)變(bian)化(hua)走勢。當固(gu)(gu)溶(rong)(rong)溫度(du)為(wei)1000℃時(shi),DSS2507中(zhong)的(de)(de)(de)(de)(de)(de)鐵素體(ti)(ti)跟奧(ao)氏體(ti)(ti)這(zhe)兩相(xiang)(xiang)相(xiang)(xiang)界處(chu)(chu)有σ相(xiang)(xiang)析出(chu),由于σ相(xiang)(xiang)硬而(er)脆,且(qie)其周圍存在(zai)貧鉻區,σ相(xiang)(xiang)的(de)(de)(de)(de)(de)(de)存在(zai)能(neng)夠(gou)顯著降低(di)(di)材料的(de)(de)(de)(de)(de)(de)力(li)學性(xing)(xing)(xing)能(neng)和耐蝕性(xing)(xing)(xing)能(neng),根(gen)據應(ying)力(li)腐(fu)蝕的(de)(de)(de)(de)(de)(de)陽極溶(rong)(rong)解機理可知,SCC的(de)(de)(de)(de)(de)(de)發生跟鈍(dun)化(hua)膜的(de)(de)(de)(de)(de)(de)“破裂(lie)(lie)(lie)-修復(fu)-破裂(lie)(lie)(lie)”過程(cheng)有關聯。σ相(xiang)(xiang)的(de)(de)(de)(de)(de)(de)析出(chu)使其所(suo)在(zai)區域(yu)的(de)(de)(de)(de)(de)(de)鈍(dun)化(hua)膜變(bian)得(de)薄(bo)弱(ruo)(ruo),因此(ci)經過1000℃固(gu)(gu)溶(rong)(rong)的(de)(de)(de)(de)(de)(de)試樣易發生應(ying)力(li)腐(fu)蝕斷(duan)(duan)裂(lie)(lie)(lie),并且(qie)從(cong)表4.3也(ye)可以看(kan)出(chu)1000℃時(shi)斷(duan)(duan)裂(lie)(lie)(lie)時(shi)間(jian)(tb)較低(di)(di)為(wei)30.42h;1050℃時(shi)斷(duan)(duan)裂(lie)(lie)(lie)時(shi)間(jian)(tb)值最(zui)大(da)為(wei)31.33h,這(zhe)說明經過1050℃固(gu)(gu)溶(rong)(rong)處(chu)(chu)理30min的(de)(de)(de)(de)(de)(de)DSS2507的(de)(de)(de)(de)(de)(de)SCC敏(min)感(gan)(gan)性(xing)(xing)(xing)較低(di)(di),有較優的(de)(de)(de)(de)(de)(de)耐SCC能(neng)力(li),這(zhe)跟其有較優的(de)(de)(de)(de)(de)(de)抗點蝕能(neng)力(li)以及鋼中(zhong)兩相(xiang)(xiang)均勻(yun)分布有關;隨(sui)著固(gu)(gu)溶(rong)(rong)溫度(du)繼續(xu)升高(gao)至1200℃,斷(duan)(duan)裂(lie)(lie)(lie)時(shi)間(jian)(tb)又逐漸(jian)減(jian)小(xiao),1200℃時(shi)斷(duan)(duan)裂(lie)(lie)(lie)時(shi)間(jian)(tb)降低(di)(di)到28.47h,這(zhe)說明材料的(de)(de)(de)(de)(de)(de)耐應(ying)力(li)腐(fu)蝕斷(duan)(duan)裂(lie)(lie)(lie)性(xing)(xing)(xing)能(neng)降低(di)(di)。這(zhe)是因為(wei)當固(gu)(gu)溶(rong)(rong)熱處(chu)(chu)理溫度(du)繼續(xu)上升至1200℃時(shi)鋼中(zhong)的(de)(de)(de)(de)(de)(de)鐵素體(ti)(ti)相(xiang)(xiang)量(liang)(liang)逐漸(jian)增高(gao)而(er)奧(ao)氏體(ti)(ti)相(xiang)(xiang)量(liang)(liang)逐漸(jian)減(jian)少(shao),又因為(wei)鐵素體(ti)(ti)的(de)(de)(de)(de)(de)(de)塑性(xing)(xing)(xing)比奧(ao)氏體(ti)(ti)差,進而(er)導致在(zai)高(gao)固(gu)(gu)溶(rong)(rong)溫度(du)下(xia)DSS2507的(de)(de)(de)(de)(de)(de)應(ying)力(li)腐(fu)蝕破裂(lie)(lie)(lie)敏(min)感(gan)(gan)性(xing)(xing)(xing)增強(qiang),具體(ti)(ti)變(bian)現為(wei)斷(duan)(duan)裂(lie)(lie)(lie)時(shi)間(jian)(tb)降低(di)(di)。
1000℃、1050℃、1100℃、1150℃及1200℃固溶(rong)(rong)態(tai)的(de)(de)(de)2507雙相不(bu)(bu)銹鋼(gang)室溫(wen)(wen)(wen)下于3.5%NaCl溶(rong)(rong)液(ye)介(jie)質中的(de)(de)(de)SSRT斷(duan)(duan)(duan)口(kou)形貌(mao)如圖4.8所(suo)示(shi)。從圖4.8中能(neng)(neng)夠較為(wei)清晰地獲得(de)五種固溶(rong)(rong)態(tai)下的(de)(de)(de)DSS2507拉(la)伸(shen)斷(duan)(duan)(duan)口(kou)都(dou)具有明顯(xian)的(de)(de)(de)韌窩,都(dou)表(biao)現(xian)(xian)為(wei)韌性(xing)(xing)斷(duan)(duan)(duan)裂(lie)(lie)。圖4.8(a)雖然(ran)表(biao)現(xian)(xian)為(wei)韌性(xing)(xing)斷(duan)(duan)(duan)裂(lie)(lie),但是有明顯(xian)的(de)(de)(de)準解理斷(duan)(duan)(duan)裂(lie)(lie)面的(de)(de)(de)出現(xian)(xian),有脆性(xing)(xing)斷(duan)(duan)(duan)裂(lie)(lie)的(de)(de)(de)傾向,這說(shuo)明1000℃下DSS2507的(de)(de)(de)抗SCC能(neng)(neng)力較弱(ruo)(ruo),容易(yi)發生SCC;隨(sui)著(zhu)(zhu)固溶(rong)(rong)溫(wen)(wen)(wen)度升高(gao)至1050℃,如圖4.8(b)所(suo)示(shi),鋼(gang)斷(duan)(duan)(duan)面上的(de)(de)(de)韌窩數(shu)量(liang)最(zui)(zui)多且密集表(biao)明其應力腐蝕敏感(gan)性(xing)(xing)最(zui)(zui)弱(ruo)(ruo),即該固溶(rong)(rong)溫(wen)(wen)(wen)度下鋼(gang)的(de)(de)(de)應力腐蝕破裂(lie)(lie)敏感(gan)性(xing)(xing)較弱(ruo)(ruo);隨(sui)著(zhu)(zhu)固溶(rong)(rong)溫(wen)(wen)(wen)度的(de)(de)(de)繼續升高(gao),如圖4.8(c)~(e)所(suo)示(shi),鋼(gang)的(de)(de)(de)韌性(xing)(xing)損(sun)失變(bian)大,韌窩數(shu)量(liang)減小且密集度減弱(ruo)(ruo),表(biao)明雙相不(bu)(bu)銹鋼(gang)的(de)(de)(de)應力腐蝕破裂(lie)(lie)敏感(gan)性(xing)(xing)又(you)增強。
這(zhe)與(yu)表(biao)4.3中斷裂(lie)時(shi)的(de)(de)(de)(de)應變測試(shi)結果(guo)是(shi)相對應的(de)(de)(de)(de)。雙相不銹鋼的(de)(de)(de)(de)應力(li)腐蝕(shi)類型是(shi)陽極(ji)(ji)溶解型,跟其耐孔蝕(shi)能力(li)有(you)著(zhu)較為(wei)密(mi)切的(de)(de)(de)(de)聯系。當鋼表(biao)面(mian)的(de)(de)(de)(de)氧(yang)化膜被破壞形成(cheng)蝕(shi)孔裸露出新(xin)鮮(xian)表(biao)面(mian),該表(biao)面(mian)與(yu)其他覆蓋有(you)氧(yang)化膜的(de)(de)(de)(de)表(biao)面(mian)形成(cheng)大陰極(ji)(ji)小陽極(ji)(ji)的(de)(de)(de)(de)腐蝕(shi)電池(裸露出的(de)(de)(de)(de)新(xin)鮮(xian)表(biao)面(mian)為(wei)陽極(ji)(ji),鋼表(biao)面(mian)覆蓋有(you)氧(yang)化膜的(de)(de)(de)(de)表(biao)面(mian)為(wei)陰極(ji)(ji)),金屬(shu)發生陽極(ji)(ji)反應,金屬(shu)原子溶解成(cheng)為(wei)離(li)子,形成(cheng)裂(lie)紋。裂(lie)紋朝著(zhu)縱深方向處(chu)發展同時(shi)又因為(wei)應力(li)主要分布在(zai)裂(lie)紋尖端處(chu),進而導(dao)致(zhi)裂(lie)紋周圍(wei)區域產生塑性形變,陽極(ji)(ji)電位下降提高了陽極(ji)(ji)溶解速度,最(zui)終導(dao)致(zhi)裂(lie)紋的(de)(de)(de)(de)擴大。
根據第3章對2507雙相不銹鋼電化學性能的研究結果可知,隨固溶熱處理度的增高2507雙相不銹鋼(gang)抗點蝕(shi)能力呈先增強后下降的變化趨勢,1050℃時鋼中的鐵素體相跟奧氏體相這兩相分布較均勻且兩相比例約為1:1,鋼表面保護膜穩定性較好,產生點腐蝕的電位較高,不利于促進裂紋的發展,進而該固溶溫度下2507雙相不銹鋼有較好的抗應力腐蝕開裂性能,這跟SSRT所得結果是相同的。總之,固溶熱處理溫度為1050℃時 DSS2507的抗SCC能力較強。
固溶態為1050℃的2507雙相不銹鋼在3.5%NaCl溶液中的拉伸斷口腐蝕形貌如圖4.9所示,圖中深色組織是鐵素體α相、淺色是奧氏體γ相。從圖4.9中可以看出裂紋優先在鐵素體α相上傳播,終止于奧氏體γ相,且裂紋迂回過奧氏體γ相后繼續會在鐵素體α相中繼續傳播,這表明奧氏體γ相對鐵素體α相中裂紋的傳播有一定的抑制作用,這種現象稱為致鎖(Keying)效應。這主要是由于首先鐵素體α相為陽極,優先在腐蝕介質中發生腐蝕因而裂紋優先在鐵素體α相上發生和傳播;其次奧氏體γ相相對于鐵素體α相來說硬度及屈服強度都偏低、延展性能較好,奧氏體γ相比鐵素體α相更易發生形變且形變能較大,所以在鐵素體α相中發展的裂紋遇到奧氏體γ相時其尖端形變帶的應力會受到一定的緩和,進而對鐵素體α相中裂紋的傳播有一定的抑制作用。因此,應力腐蝕破裂裂紋優先在鐵素體α相上傳播,終止于奧氏體γ相。