穿孔是不銹鋼管生產的重要工序之一,對不銹鋼管的管坯成本、品種規格及成品質量有很大影響。根據穿孔機的結構和穿孔過程變形特點的不同,穿孔機可分為兩大類:一類為斜軋穿孔機,又根據軋輥形狀及導衛裝置的不同而演變出多種類型,如曼乃斯曼穿孔機、狄塞爾穿孔機等;另一類是壓力擠孔機和推軋穿孔機(PPM穿孔機)。目前應用最廣的是二輥斜軋穿孔機。


一、斜軋穿孔


  自1885年發明二輥(gun)(gun)斜軋(ya)穿(chuan)孔(kong)(kong)(kong)(kong)機(ji)(ji)以(yi)來,斜軋(ya)穿(chuan)孔(kong)(kong)(kong)(kong)至今仍是最廣泛應用的穿(chuan)孔(kong)(kong)(kong)(kong)設備(bei)。主(zhu)要斜軋(ya)穿(chuan)孔(kong)(kong)(kong)(kong)機(ji)(ji)的類型有:桶形輥(gun)(gun)穿(chuan)孔(kong)(kong)(kong)(kong)機(ji)(ji)、狄塞(sai)爾穿(chuan)孔(kong)(kong)(kong)(kong)機(ji)(ji)、錐形輥(gun)(gun)穿(chuan)孔(kong)(kong)(kong)(kong)機(ji)(ji)及三輥(gun)(gun)穿(chuan)孔(kong)(kong)(kong)(kong)機(ji)(ji)。


1. 桶形輥穿孔機


   二(er)輥斜軋(ya)(ya)(ya)穿(chuan)孔(kong)機由(you)德國的(de)(de)曼(man)(man)乃(nai)斯曼(man)(man)(R.&M.Mannesmann)兄弟發明,經瑞(rui)士(shi)工(gong)程(cheng)師(shi)斯蒂弗爾(er)(R.C Stiefeil)加以完善。它的(de)(de)工(gong)作運動(dong)情況如圖(tu)3-1所示,左右(you)兩(liang)(liang)個(ge)(ge)軋(ya)(ya)(ya)輥同(tong)向旋轉,上下(xia)垂直(zhi)布(bu)置(zhi)的(de)(de)兩(liang)(liang)個(ge)(ge)導板固定(ding)不(bu)動(dong),中(zhong)間一(yi)個(ge)(ge)隨(sui)動(dong)頂頭,軋(ya)(ya)(ya)輥軸線和軋(ya)(ya)(ya)制線相(xiang)交成(cheng)(cheng)一(yi)個(ge)(ge)傾(qing)斜角(jiao)。軋(ya)(ya)(ya)輥左右(you)布(bu)置(zhi),導板上下(xia)布(bu)置(zhi)的(de)(de)為(wei)臥式(shi)穿(chuan)孔(kong)機,相(xiang)反為(wei)立式(shi)穿(chuan)孔(kong)機。二(er)輥斜軋(ya)(ya)(ya)穿(chuan)孔(kong)方法的(de)(de)優點是對(dui)(dui)心(xin)性好,毛管(guan)的(de)(de)壁厚較均勻(yun);一(yi)次延伸(shen)系數較大,一(yi)般在(zai)1.25~4.5之間,可以直(zhi)接從實(shi)心(xin)圓坯(pi)穿(chuan)制成(cheng)(cheng)較薄(bo)的(de)(de)毛管(guan)。主要(yao)缺點是這種加工(gong)方法變(bian)形復雜,容易在(zai)毛管(guan)內外表面產生和擴大缺陷,所以對(dui)(dui)管(guan)坯(pi)質(zhi)量要(yao)求(qiu)較高(gao),一(yi)般皆采用(yong)鍛(duan)、軋(ya)(ya)(ya)坯(pi)。由(you)于對(dui)(dui)鋼(gang)管(guan)表面質(zhi)量要(yao)求(qiu)的(de)(de)不(bu)斷提高(gao),合(he)金鋼(gang)比重的(de)(de)不(bu)斷增長,尤(you)其(qi)是連鑄圓坯(pi)的(de)(de)推廣使用(yong),現(xian)(xian)在(zai)這種喂(wei)入(ru)角(jiao)小于13°的(de)(de)二(er)輥斜軋(ya)(ya)(ya)機,已不(bu)能滿足不(bu)銹鋼(gang)管(guan)生產中(zhong)對(dui)(dui)生產率和鋼(gang)管(guan)質(zhi)量的(de)(de)要(yao)求(qiu),因而新結構的(de)(de)斜軋(ya)(ya)(ya)穿(chuan)孔(kong)機相(xiang)繼出現(xian)(xian)。


圖 1.jpg


 2. 狄塞爾穿孔機


  狄塞爾穿(chuan)孔機(ji)是主動旋轉導盤二輥桶形輥斜軋穿孔機,如圖3-2所示,1972年開始見于聯邦德國,是在二輥桶形輥穿孔機基礎上演變而來的。軋輥上下布置,每個軋輥由單獨的主電機通過萬向連接軸直接驅動;左右兩側的導板被兩主動旋轉導盤所替代,因導盤是傳動的,導盤旋轉的切線速度在變形區壓縮帶比軋輥切線速度在軋制軸線上的分量大20%~25%,給軋件施加一個軸向送進力,以減少軋件的軸向阻力。孔喉橢圓度可調近1.0,這樣使最大延伸系數達到5.0,軸向金屬滑動系數增加,毛管內外表面質量大為改善,從而提高了生產率,降低了單位能耗。狄塞爾穿孔機出口速度達1.2m/s,導盤磨損小,使用壽命長,不必經常更換,有利于作業率的提高。


圖 2.jpg


  圍繞提(ti)高穿(chuan)孔(kong)效率和(he)穿(chuan)孔(kong)毛管(guan)精度,進(jin)行了(le)一系列(lie)的(de)技術改進(jin)。如頂桿(gan)(gan)采用(yong)(yong)線外循環冷卻(que),在機(ji)架出口,向(xiang)一側循環運送(song)冷卻(que),冷卻(que)后(hou)送(song)回穿(chuan)孔(kong)軋制線,由于是線外脫出穿(chuan)孔(kong)毛管(guan)送(song)往下(xia)道工(gong)序,避免了(le)頂桿(gan)(gan)小車的(de)往復運動,縮短穿(chuan)孔(kong)周期,提(ti)高了(le)效率。如機(ji)后(hou)采用(yong)(yong)多(duo)組定(ding)心抱輥,增加頂桿(gan)(gan)的(de)穩定(ding)性,提(ti)高壁(bi)厚精度。


3. 錐形輥穿孔機


  20世紀(ji)80年代又在(zai)(zai)狄塞爾穿孔(kong)(kong)機(ji)(ji)(ji)結(jie)構特點(dian)的(de)(de)基礎上(shang),出現(xian)了(le)主動(dong)旋轉導盤、大(da)喂(wei)入角(jiao)(jiao)的(de)(de)錐(zhui)(zhui)形(xing)(xing)輥(gun)(gun)兩輥(gun)(gun)斜(xie)軋(ya)(ya)穿孔(kong)(kong)機(ji)(ji)(ji),如圖3-3所示(shi)。它與狄塞爾穿孔(kong)(kong)機(ji)(ji)(ji)最大(da)的(de)(de)不(bu)同是軋(ya)(ya)輥(gun)(gun)的(de)(de)形(xing)(xing)狀由桶(tong)形(xing)(xing)改(gai)為錐(zhui)(zhui)形(xing)(xing),這種(zhong)輥(gun)(gun)形(xing)(xing)對斜(xie)軋(ya)(ya)穿孔(kong)(kong)機(ji)(ji)(ji)的(de)(de)適應性(xing)來說,優于(yu)桶(tong)形(xing)(xing)輥(gun)(gun)。因為在(zai)(zai)這種(zhong)穿孔(kong)(kong)機(ji)(ji)(ji)上(shang),錐(zhui)(zhui)形(xing)(xing)輥(gun)(gun)的(de)(de)直徑沿(yan)穿孔(kong)(kong)變(bian)形(xing)(xing)區是逐(zhu)漸(jian)增加的(de)(de),因此,在(zai)(zai)很大(da)程度上(shang)減少管(guan)坯變(bian)形(xing)(xing)過(guo)程中(zhong)的(de)(de)切向剪切應力,抑(yi)制(zhi)(zhi)旋轉橫鍛效應,改(gai)善了(le)毛管(guan)內外(wai)表(biao)面質量,使(shi)得(de)許多難穿的(de)(de)高合(he)金(jin)鋼管(guan)坯都可(ke)(ke)以在(zai)(zai)這種(zhong)軋(ya)(ya)機(ji)(ji)(ji)上(shang)順利(li)軋(ya)(ya)制(zhi)(zhi)。錐(zhui)(zhui)形(xing)(xing)輥(gun)(gun)穿孔(kong)(kong)機(ji)(ji)(ji)穿孔(kong)(kong)效率高,有(you)報道稱最大(da)出口(kou)速度可(ke)(ke)達1.5m/s,有(you)利(li)于(yu)高生(sheng)產率機(ji)(ji)(ji)組(zu)選用;軋(ya)(ya)輥(gun)(gun)軸線(xian)與軋(ya)(ya)制(zhi)(zhi)線(xian)間除了(le)有(you)10°左右的(de)(de)喂(wei)入角(jiao)(jiao)α外(wai),還有(you)一個15°左右的(de)(de)輾軋(ya)(ya)角(jiao)(jiao)γ,這樣可(ke)(ke)使(shi)該類型(xing)穿孔(kong)(kong)軸向滑動(dong)系數達到了(le)0.9,最大(da)延伸系數可(ke)(ke)達6.0,在(zai)(zai)變(bian)形(xing)(xing)量的(de)(de)分配上(shang),可(ke)(ke)承擔(dan)較大(da)變(bian)形(xing)(xing),從而減少了(le)軋(ya)(ya)管(guan)機(ji)(ji)(ji)的(de)(de)變(bian)形(xing)(xing);穿孔(kong)(kong)擴徑量達到30%~40%,這就不(bu)僅可(ke)(ke)提供(gong)薄壁毛管(guan),還可(ke)(ke)以減少管(guan)坯規格范(fan)圍,簡(jian)化(hua)生(sheng)產管(guan)理。錐(zhui)(zhui)形(xing)(xing)輥(gun)(gun)穿孔(kong)(kong)機(ji)(ji)(ji)既有(you)配備導盤的(de)(de),也有(you)配備導板的(de)(de),目前已建、在(zai)(zai)建新的(de)(de)軋(ya)(ya)管(guan)機(ji)(ji)(ji)組(zu)上(shang)兩種(zhong)配置均有(you)使(shi)用。


圖 3.jpg


 狄塞爾穿(chuan)(chuan)孔(kong)(kong)機(ji)和錐形輥穿(chuan)(chuan)孔(kong)(kong)機(ji)都(dou)是當代廣為采(cai)用(yong)的(de)新型穿(chuan)(chuan)孔(kong)(kong)機(ji),穿(chuan)(chuan)孔(kong)(kong)效率(lv)高(gao)及產品精度高(gao),適(shi)于連鑄坯穿(chuan)(chuan)孔(kong)(kong)。其中錐形輥穿(chuan)(chuan)孔(kong)(kong)機(ji)具(ju)有更大的(de)發展前途。



二、壓(ya)力穿孔


  不銹鋼管坯壓力穿孔常在立式水壓機或液壓機(穿孔機)上進行,圖3-4為壓力穿孔(也稱壓力沖孔)操作過程示意圖。壓力穿孔于1891年問世,它是將方形或多邊形鋼錠放在擠壓缸中,擠成中空杯體,延伸系數為1.0~1.1,穿孔比(空心坯長度與內徑比)不大于7~10。


圖 4.jpg


  與二輥斜軋(ya)相比,這種加工(gong)(gong)方法的(de)(de)(de)坯(pi)料(liao)中(zhong)心(xin)處于(yu)不(bu)等軸(zhou)全向壓應力狀態,外(wai)表面承受著較大的(de)(de)(de)徑向壓力,因內、外(wai)表面在加工(gong)(gong)過程中(zhong)不(bu)會產生缺陷,對來(lai)料(liao)沒有(you)苛刻要求,可用于(yu)鋼(gang)錠(ding)、連鑄方坯(pi)和低(di)塑性材(cai)料(liao)的(de)(de)(de)穿孔。此法加工(gong)(gong)主要是(shi)中(zhong)心(xin)變形,特別有(you)利于(yu)鋼(gang)錠(ding)中(zhong)心(xin)的(de)(de)(de)粗大疏松組織致密化,雖然最大延(yan)伸系數只(zhi)有(you)1.1,但(dan)中(zhong)心(xin)部(bu)分的(de)(de)(de)變形效果(guo)相當于(yu)外(wai)部(bu)加工(gong)(gong)效果(guo)的(de)(de)(de)5倍。主要缺點是(shi)生產率低(di),成材(cai)率低(di),偏心(xin)率較大。



三、對穿(chuan)孔(kong)毛管的質量要求


 1. 對(dui)穿(chuan)孔工藝(yi)要求


   不銹鋼(gang)(gang)管(guan)坯(pi)(pi)穿(chuan)孔(kong)是熱軋(ya)(ya)無縫(feng)鋼(gang)(gang)管(guan)生(sheng)產中(zhong)最重要的(de)(de)(de)變形工(gong)(gong)序之一,它將實心(xin)(xin)的(de)(de)(de)管(guan)坯(pi)(pi)變為空心(xin)(xin)坯(pi)(pi),穿(chuan)孔(kong)后的(de)(de)(de)空心(xin)(xin)坯(pi)(pi)通常被(bei)稱作(zuo)毛(mao)管(guan)。我(wo)們可以(yi)視穿(chuan)孔(kong)工(gong)(gong)序為定(ding)型工(gong)(gong)序,即將軋(ya)(ya)件的(de)(de)(de)橫截面定(ding)為圓(yuan)環狀(zhuang)的(de)(de)(de)工(gong)(gong)序。穿(chuan)孔(kong)后毛(mao)管(guan)質量的(de)(de)(de)好(hao)壞直接關系到下(xia)道工(gong)(gong)序的(de)(de)(de)工(gong)(gong)藝(yi)是否(fou)能正(zheng)常執行以(yi)及最終(zhong)產品質量的(de)(de)(de)高低。為此對穿(chuan)孔(kong)工(gong)(gong)藝(yi)提(ti)出如下(xia)幾(ji)點要求(qiu):首先要保證(zheng)穿(chuan)制的(de)(de)(de)毛(mao)管(guan)壁厚均勻,螺旋線較(jiao)淺、橢圓(yuan)度(du)小,幾(ji)何尺(chi)寸(cun)精度(du)高,當毛(mao)管(guan)尺(chi)寸(cun)偏小、芯棒同毛(mao)管(guan)間隙過(guo)小時(shi),毛(mao)管(guan)的(de)(de)(de)溫(wen)降快,軋(ya)(ya)制過(guo)程(cheng)中(zhong)容易(yi)產生(sheng)壁厚不均、拉(la)凹(ao)、孔(kong)洞(dong)等(deng)(deng)缺(que)陷(xian);其(qi)次,毛(mao)管(guan)的(de)(de)(de)內(nei)外(wai)表面要光(guang)滑,不得有結疤(ba)、折疊、劃傷(shang)、裂紋、凹(ao)凸不平等(deng)(deng)缺(que)陷(xian);最后要有相應的(de)(de)(de)穿(chuan)孔(kong)速度(du)和(he)軋(ya)(ya)制周(zhou)期,以(yi)適應整個機組的(de)(de)(de)生(sheng)產節奏,使毛(mao)管(guan)溫(wen)度(du)比較(jiao)均勻、終(zhong)軋(ya)(ya)溫(wen)度(du)能夠滿足軋(ya)(ya)管(guan)機的(de)(de)(de)工(gong)(gong)藝(yi)要求(qiu)。


 2. 確保毛管質量(liang)的技術措施


 為了(le)滿足上述工藝(yi)要求,除了(le)確定(ding)正確的(de)穿孔工藝(yi)參(can)數(包括管坯加熱(re)溫度(du)、穿孔溫度(du)、穿孔速度(du)、軋輥轉(zhuan)速和(he)喂入角的(de)大(da)小)及調整參(can)數(輥距、導(dao)(dao)板(ban)/導(dao)(dao)盤距、頂頭前(qian)伸(shen)量)外,穿孔機組還應(ying)用了(le)如(ru)下(xia)技術:


   a. 穿(chuan)孔(kong)機架:軋(ya)輥垂直布置,使得更換和檢查導(dao)盤(pan)/導(dao)板的時間(jian)很短,可確保毛管外表面質(zhi)量;


   b. 出口部分:頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)(tou)(tou)/頂(ding)(ding)(ding)(ding)桿(gan)從(cong)毛(mao)管中(zhong)抽出后(hou)頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)(tou)(tou)或(huo)頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)(tou)(tou)/頂(ding)(ding)(ding)(ding)桿(gan)的(de)冷(leng)(leng)卻在(zai)線外(wai)進行。設置(zhi)頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)(tou)(tou)或(huo)頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)(tou)(tou)/頂(ding)(ding)(ding)(ding)桿(gan)線外(wai)冷(leng)(leng)卻循環系統,可縮短周期時間(jian),更容易檢查(cha)、更換頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)(tou)(tou),另外(wai)如采用(yong)線外(wai)用(yong)回轉式冷(leng)(leng)卻裝置(zhi)進行頂(ding)(ding)(ding)(ding)桿(gan)(帶頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)(tou)(tou))冷(leng)(leng)卻,還可確(que)保(bao)(bao)頂(ding)(ding)(ding)(ding)桿(gan)的(de)直度較好,為(wei)毛(mao)管的(de)壁厚(hou)均勻提(ti)供了保(bao)(bao)證;頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)(tou)(tou)的(de)循環使(shi)用(yong),因(yin)冷(leng)(leng)卻時間(jian)充分,使(shi)冷(leng)(leng)卻效(xiao)果得到(dao)保(bao)(bao)證,從(cong)而可以(yi)提(ti)高頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)(tou)(tou)的(de)使(shi)用(yong)壽命,確(que)保(bao)(bao)毛(mao)管內表(biao)面的(de)光滑;


  c. 頂桿(gan)(gan)及毛(mao)管(guan)導向(xiang)(xiang):有多組(zu)定心(xin)輥,第一組(zu)定心(xin)輥裝在機架內(nei),使其盡(jin)量靠近穿孔變形區,以減(jian)小頂頭/頂桿(gan)(gan)的懸臂長度(du)、提高(gao)頂桿(gan)(gan)的剛度(du),可更好地限制頂桿(gan)(gan)/頂頭及軋件在穿孔過(guo)程(cheng)中的徑向(xiang)(xiang)抖動,確保(bao)穿出的毛(mao)管(guan)壁厚(hou)均勻;


  d. 采(cai)用頂(ding)(ding)(ding)桿預旋(xuan)轉技術,頂(ding)(ding)(ding)頭能(neng)自動對正管(guan)坯的(de)(de)中心(xin),以(yi)提高毛管(guan)頭部的(de)(de)壁厚精度,并可降低二次咬入時因(yin)頂(ding)(ding)(ding)頭/頂(ding)(ding)(ding)桿轉動慣量的(de)(de)阻(zu)力轉矩(ju)而發(fa)生不咬入(前卡)故障(zhang)的(de)(de)概率。


3. 特殊的工藝要求


  為滿(man)足連(lian)軋(ya)(ya)(ya)管(guan)(guan)(guan)(guan)工藝的(de)(de)(de)特殊性,對于專供連(lian)續(xu)(xu)軋(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機使用(yong)的(de)(de)(de)毛(mao)(mao)管(guan)(guan)(guan)(guan),還(huan)有兩項重要(yao)(yao)的(de)(de)(de)質(zhi)(zhi)量(liang)指(zhi)標要(yao)(yao)求:一是毛(mao)(mao)管(guan)(guan)(guan)(guan)尾(wei)(wei)(wei)部(bu)(bu)的(de)(de)(de)橢(tuo)(tuo)圓(yuan)度(du)(du)要(yao)(yao)小,因為毛(mao)(mao)管(guan)(guan)(guan)(guan)尾(wei)(wei)(wei)部(bu)(bu)橢(tuo)(tuo)圓(yuan)度(du)(du)過(guo)大(da)(da)將影響軋(ya)(ya)(ya)管(guan)(guan)(guan)(guan)前穿(chuan)(chuan)芯(xin)棒(bang)的(de)(de)(de)順利進行(xing),輕(qing)者刮掉芯(xin)棒(bang)表(biao)面的(de)(de)(de)潤滑(hua)劑(ji),使軋(ya)(ya)(ya)制過(guo)程中(zhong)震動較大(da)(da),降低荒管(guan)(guan)(guan)(guan)的(de)(de)(de)壁厚精(jing)度(du)(du)和芯(xin)棒(bang)的(de)(de)(de)使用(yong)壽(shou)命(ming)并損傷設備,重者芯(xin)棒(bang)可能會頂彎毛(mao)(mao)管(guan)(guan)(guan)(guan),致使生產中(zhong)斷,這就要(yao)(yao)求在調整時(shi)(shi)注意保證(zheng)穿(chuan)(chuan)孔過(guo)程即將結(jie)束時(shi)(shi),毛(mao)(mao)管(guan)(guan)(guan)(guan)尾(wei)(wei)(wei)部(bu)(bu)的(de)(de)(de)歸圓(yuan)效果(guo);二是毛(mao)(mao)管(guan)(guan)(guan)(guan)尾(wei)(wei)(wei)部(bu)(bu)不(bu)得存在尾(wei)(wei)(wei)部(bu)(bu)鐮(lian)刀(非(fei)環狀連(lian)續(xu)(xu)體部(bu)(bu)分的(de)(de)(de)俗稱,見圖(tu)3-5)缺陷,當毛(mao)(mao)管(guan)(guan)(guan)(guan)尾(wei)(wei)(wei)部(bu)(bu)存在尾(wei)(wei)(wei)部(bu)(bu)鐮(lian)刀缺陷時(shi)(shi),穿(chuan)(chuan)芯(xin)棒(bang)過(guo)程中(zhong)容易將毛(mao)(mao)管(guan)(guan)(guan)(guan)尾(wei)(wei)(wei)部(bu)(bu)不(bu)連(lian)續(xu)(xu)的(de)(de)(de)部(bu)(bu)分金(jin)屬碰掉,一旦這些溫(wen)度(du)(du)較低的(de)(de)(de)金(jin)屬被(bei)帶到(dao)毛(mao)(mao)管(guan)(guan)(guan)(guan)中(zhong),軋(ya)(ya)(ya)制時(shi)(shi)將硌(luo)傷軋(ya)(ya)(ya)件(jian)而產生孔洞管(guan)(guan)(guan)(guan),若這些較硬的(de)(de)(de)金(jin)屬掉在軋(ya)(ya)(ya)輥上,將硌(luo)傷軋(ya)(ya)(ya)輥輥面而造成(cheng)鋼(gang)管(guan)(guan)(guan)(guan)外表(biao)面缺陷等嚴重的(de)(de)(de)質(zhi)(zhi)量(liang)事故。


圖 5.jpg


  如(ru)果(guo)是(shi)向(xiang)限動芯棒連續軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)機提供毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan),還(huan)須向(xiang)毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)內(nei)(nei)噴(pen)吹氮氣(qi)(qi)和硼(peng)(peng)(peng)砂,以起到去(qu)除毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)內(nei)(nei)表(biao)面的(de)(de)(de)(de)氧(yang)化鐵(tie)皮、減小芯棒與軋(ya)件間的(de)(de)(de)(de)摩擦(ca)力、防(fang)(fang)止軋(ya)制過程中抖動的(de)(de)(de)(de)作用。其過程為:抽(chou)出頂桿后(hou)(hou)的(de)(de)(de)(de)毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan),送到吹硼(peng)(peng)(peng)砂站(zhan),由(you)一特制的(de)(de)(de)(de)噴(pen)嘴(zui)向(xiang)毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)內(nei)(nei)部噴(pen)入硼(peng)(peng)(peng)砂和氮氣(qi)(qi),吹掉(diao)毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)內(nei)(nei)部的(de)(de)(de)(de)氧(yang)化鐵(tie)皮,清除原來的(de)(de)(de)(de)氧(yang)化物(硼(peng)(peng)(peng)砂使(shi)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)內(nei)(nei)壁的(de)(de)(de)(de)氧(yang)化層脫氧(yang),高(gao)(gao)溫(wen)下的(de)(de)(de)(de)硼(peng)(peng)(peng)砂呈熔融態,均(jun)勻地附(fu)著在(zai)毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)內(nei)(nei)表(biao)面上可(ke)起到潤滑劑的(de)(de)(de)(de)作用,氮氣(qi)(qi)能保持(chi)毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)內(nei)(nei)表(biao)面不(bu)再被氧(yang)化);另外,硼(peng)(peng)(peng)砂在(zai)高(gao)(gao)溫(wen)狀(zhuang)態下生(sheng)成霧狀(zhuang)氣(qi)(qi)體,充滿管(guan)(guan)(guan)(guan)(guan)(guan)(guan)內(nei)(nei),以防(fang)(fang)止在(zai)隨后(hou)(hou)的(de)(de)(de)(de)運動中空氣(qi)(qi)進入,減少內(nei)(nei)表(biao)面產(chan)生(sheng)二(er)次氧(yang)化的(de)(de)(de)(de)可(ke)能。這就要求(qiu)軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)前盡量(liang)避免毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)的(de)(de)(de)(de)軸向(xiang)移動,以防(fang)(fang)止毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)內(nei)(nei)表(biao)面產(chan)生(sheng)二(er)次氧(yang)化,從而確保軋(ya)制過程的(de)(de)(de)(de)穩定和軋(ya)出荒管(guan)(guan)(guan)(guan)(guan)(guan)(guan)的(de)(de)(de)(de)質(zhi)量(liang)。


  限動芯(xin)棒連續軋管(guan)機組(zu)是(shi)否能正常(chang)運(yun)轉,是(shi)否能生產(chan)出高質(zhi)(zhi)量的(de)(de)不銹(xiu)鋼(gang)管(guan),與毛(mao)管(guan)的(de)(de)各(ge)項質(zhi)(zhi)量指標(包括溫度(du)的(de)(de)均勻性(xing)、外(wai)徑(jing)/壁厚幾何尺寸(cun)的(de)(de)精度(du)、內外(wai)表(biao)面(mian)的(de)(de)光滑程度(du)等(deng))有很大關(guan)系特別是(shi)與毛(mao)管(guan)尾部的(de)(de)質(zhi)(zhi)量狀況(內徑(jing)尺寸(cun)偏差和是(shi)否存在尾部鐮刀)以(yi)及為清除毛(mao)管(guan)內表(biao)面(mian)氧化(hua)物、防止毛(mao)管(guan)內表(biao)面(mian)二次氧化(hua)所采取(qu)的(de)(de)上(shang)述工(gong)藝措施的(de)(de)效果是(shi)密切相關(guan)的(de)(de)。