①. 三通接頭是管件的一種,它的連接形式就是直接將三通(tong)與鋼管對焊,三通接頭的主要制造標準一般是GB/T 12459《鋼制無縫焊接管件》、GB/T 13401《鋼板制對焊管件》、ASMEB16.9《工廠制造的鍛軋制對焊管配件》、SH 3408《鋼制對焊無縫管件》、SH 3409《鋼板制對焊管件》、HG/T21635《碳鋼、低合金鋼無縫對焊管件》、HG/T 21631《鋼制有縫對焊管件》、SY/T 0510《鋼制對焊管件》。
②. 三(san)(san)(san)通(tong)(tong)(tong)按(an)(an)照管件口徑(jing)分(fen)(fen)一般有等(deng)徑(jing)三(san)(san)(san)通(tong)(tong)(tong)[圖16.25(a)]、異徑(jing)三(san)(san)(san)通(tong)(tong)(tong)[圖16.25(b)]等(deng)。按(an)(an)照支管方向分(fen)(fen)有正三(san)(san)(san)通(tong)(tong)(tong)和(he)斜三(san)(san)(san)通(tong)(tong)(tong)(y形(xing)三(san)(san)(san)通(tong)(tong)(tong)),斜三(san)(san)(san)通(tong)(tong)(tong)常常代(dai)替一般正三(san)(san)(san)通(tong)(tong)(tong),用于輸送有固體顆粒或沖刷腐蝕較嚴重的(de)管道上。按(an)(an)照材料(liao)分(fen)(fen)有碳鋼、合金(jin)鋼、不(bu)銹(xiu)鋼、銅(tong)、PVC等(deng)三(san)(san)(san)通(tong)(tong)(tong)。按(an)(an)照連接方式分(fen)(fen)有普(pu)通(tong)(tong)(tong)三(san)(san)(san)通(tong)(tong)(tong)、螺紋三(san)(san)(san)通(tong)(tong)(tong)、卡套三(san)(san)(san)通(tong)(tong)(tong)、承插(cha)三(san)(san)(san)通(tong)(tong)(tong)。
③. 三通(tong)(tong)接頭成形(xing)是(shi)將大(da)于(yu)三通(tong)(tong)直(zhi)(zhi)徑(jing)(jing)的(de)(de)(de)(de)(de)管(guan)(guan)坯,壓(ya)(ya)扁(bian)至(zhi)約三通(tong)(tong)直(zhi)(zhi)徑(jing)(jing)的(de)(de)(de)(de)(de)尺寸,在(zai)(zai)(zai)拉伸(shen)支(zhi)(zhi)管(guan)(guan)的(de)(de)(de)(de)(de)部(bu)位開一個(ge)孔;管(guan)(guan)坯經(jing)加熱(re)(re),放入(ru)成形(xing)模(mo)中(zhong)(zhong),并在(zai)(zai)(zai)管(guan)(guan)坯內裝入(ru)拉伸(shen)支(zhi)(zhi)管(guan)(guan)的(de)(de)(de)(de)(de)沖(chong)模(mo);在(zai)(zai)(zai)壓(ya)(ya)力的(de)(de)(de)(de)(de)作(zuo)用(yong)(yong)下管(guan)(guan)坯被徑(jing)(jing)向(xiang)(xiang)壓(ya)(ya)縮(suo),在(zai)(zai)(zai)徑(jing)(jing)向(xiang)(xiang)壓(ya)(ya)縮(suo)的(de)(de)(de)(de)(de)過程(cheng)中(zhong)(zhong)金屬向(xiang)(xiang)支(zhi)(zhi)管(guan)(guan)方向(xiang)(xiang)流(liu)動并在(zai)(zai)(zai)沖(chong)模(mo)的(de)(de)(de)(de)(de)拉伸(shen)下形(xing)成支(zhi)(zhi)管(guan)(guan)。整個(ge)過程(cheng)是(shi)通(tong)(tong)過管(guan)(guan)坯的(de)(de)(de)(de)(de)徑(jing)(jing)向(xiang)(xiang)壓(ya)(ya)縮(suo)和(he)支(zhi)(zhi)管(guan)(guan)部(bu)位的(de)(de)(de)(de)(de)拉伸(shen)過程(cheng)而成形(xing)。與(yu)液壓(ya)(ya)脹形(xing)三通(tong)(tong)不同的(de)(de)(de)(de)(de)是(shi),三通(tong)(tong)接頭支(zhi)(zhi)管(guan)(guan)的(de)(de)(de)(de)(de)金屬是(shi)由管(guan)(guan)坯的(de)(de)(de)(de)(de)徑(jing)(jing)向(xiang)(xiang)運動進行補償的(de)(de)(de)(de)(de),所以也稱為徑(jing)(jing)向(xiang)(xiang)補償工藝。由于(yu)采(cai)(cai)用(yong)(yong)加熱(re)(re)后壓(ya)(ya)制三通(tong)(tong),材(cai)料(liao)成形(xing)所需要的(de)(de)(de)(de)(de)設備噸位降低(di)。熱(re)(re)壓(ya)(ya)三通(tong)(tong)對材(cai)料(liao)的(de)(de)(de)(de)(de)適(shi)應性(xing)較寬,適(shi)用(yong)(yong)于(yu)低(di)碳(tan)鋼(gang)、合金鋼(gang)、不銹鋼(gang)的(de)(de)(de)(de)(de)材(cai)料(liao),特別是(shi)大(da)直(zhi)(zhi)徑(jing)(jing)和(he)管(guan)(guan)壁偏厚的(de)(de)(de)(de)(de)三通(tong)(tong),通(tong)(tong)常(chang)采(cai)(cai)用(yong)(yong)這(zhe)種(zhong)成形(xing)工藝。
④. 四通為管件、管道連接件,用在主管道要分支管處,又稱管件四通(tong)、四通管件、四通接頭。四通有等徑和異徑之分,等徑四通的接管端部均為相同的尺寸;異徑四通的主管接管尺寸相同,而支管的接管尺寸小于主管的接管尺寸。對于采用無縫管制造四通來講,目前通常所采用的工藝有液壓脹形和熱壓成形兩種。四通以制作方法劃分可分為頂制、壓制、鍛制、鑄造等。制造標準有GB/T 12459,GB/T 13401,ASME B 16.9,SH 3408,SH 3409,HG/T21635,DL/T 695,SY/T 0510,DIN 2615等。四通典型圖見圖16.26。
⑤. 對(dui)于(yu)異徑(jing)三(san)通(tong)(tong)(tong),首先給(gei)出最(zui)大(da)端的(de)公(gong)(gong)(gong)稱(cheng)(cheng)(cheng)通(tong)(tong)(tong)徑(jing),然(ran)后(hou)是與(yu)最(zui)大(da)端相對(dui)應(ying)的(de)那(nei)一端的(de)公(gong)(gong)(gong)稱(cheng)(cheng)(cheng)通(tong)(tong)(tong)徑(jing),最(zui)后(hou)給(gei)出支管端的(de)公(gong)(gong)(gong)稱(cheng)(cheng)(cheng)通(tong)(tong)(tong)徑(jing);對(dui)于(yu)異徑(jing)四通(tong)(tong)(tong),首先給(gei)出最(zui)大(da)端的(de)公(gong)(gong)(gong)稱(cheng)(cheng)(cheng)通(tong)(tong)(tong)徑(jing),其次是與(yu)最(zui)大(da)端相對(dui)應(ying)的(de)另一端的(de)公(gong)(gong)(gong)稱(cheng)(cheng)(cheng)通(tong)(tong)(tong)徑(jing),第三(san)個給(gei)出的(de)是另外兩端中較大(da)端的(de)公(gong)(gong)(gong)稱(cheng)(cheng)(cheng)通(tong)(tong)(tong)徑(jing),最(zui)后(hou)給(gei)出剩余一端的(de)公(gong)(gong)(gong)稱(cheng)(cheng)(cheng)通(tong)(tong)(tong)徑(jing),見圖16.27。