①. 三通接頭是管件的一種,它的連接形式就是直接將三通(tong)與鋼管對焊,三通接頭的主要制造標準一般是GB/T 12459《鋼制無縫焊接管件》、GB/T 13401《鋼板制對焊管件》、ASMEB16.9《工廠制造的鍛軋制對焊管配件》、SH 3408《鋼制對焊無縫管件》、SH 3409《鋼板制對焊管件》、HG/T21635《碳鋼、低合金鋼無縫對焊管件》、HG/T 21631《鋼制有縫對焊管件》、SY/T 0510《鋼制對焊管件》。
②. 三(san)通(tong)按(an)照(zhao)管(guan)件(jian)口徑(jing)分(fen)一般有等(deng)徑(jing)三(san)通(tong)[圖16.25(a)]、異徑(jing)三(san)通(tong)[圖16.25(b)]等(deng)。按(an)照(zhao)支(zhi)管(guan)方向分(fen)有正三(san)通(tong)和斜(xie)三(san)通(tong)(y形三(san)通(tong)),斜(xie)三(san)通(tong)常常代替一般正三(san)通(tong),用于輸送有固體(ti)顆粒或沖刷(shua)腐蝕較嚴重的(de)管(guan)道上。按(an)照(zhao)材料分(fen)有碳鋼(gang)、合金鋼(gang)、不(bu)銹鋼(gang)、銅、PVC等(deng)三(san)通(tong)。按(an)照(zhao)連接(jie)方式(shi)分(fen)有普通(tong)三(san)通(tong)、螺紋(wen)三(san)通(tong)、卡套三(san)通(tong)、承插三(san)通(tong)。

③. 三(san)通(tong)接頭(tou)成(cheng)形(xing)(xing)是將大(da)于(yu)三(san)通(tong)直(zhi)徑(jing)的(de)(de)(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi),壓(ya)(ya)扁(bian)至約三(san)通(tong)直(zhi)徑(jing)的(de)(de)(de)(de)(de)尺寸,在拉(la)(la)伸(shen)(shen)支(zhi)管(guan)(guan)(guan)(guan)(guan)(guan)的(de)(de)(de)(de)(de)部(bu)位開一個(ge)孔;管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi)經加熱(re),放入成(cheng)形(xing)(xing)模中,并在管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi)內裝入拉(la)(la)伸(shen)(shen)支(zhi)管(guan)(guan)(guan)(guan)(guan)(guan)的(de)(de)(de)(de)(de)沖模;在壓(ya)(ya)力(li)的(de)(de)(de)(de)(de)作用(yong)(yong)下管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi)被徑(jing)向(xiang)壓(ya)(ya)縮(suo),在徑(jing)向(xiang)壓(ya)(ya)縮(suo)的(de)(de)(de)(de)(de)過程(cheng)中金(jin)屬(shu)向(xiang)支(zhi)管(guan)(guan)(guan)(guan)(guan)(guan)方向(xiang)流動(dong)并在沖模的(de)(de)(de)(de)(de)拉(la)(la)伸(shen)(shen)下形(xing)(xing)成(cheng)支(zhi)管(guan)(guan)(guan)(guan)(guan)(guan)。整(zheng)個(ge)過程(cheng)是通(tong)過管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi)的(de)(de)(de)(de)(de)徑(jing)向(xiang)壓(ya)(ya)縮(suo)和支(zhi)管(guan)(guan)(guan)(guan)(guan)(guan)部(bu)位的(de)(de)(de)(de)(de)拉(la)(la)伸(shen)(shen)過程(cheng)而成(cheng)形(xing)(xing)。與液(ye)壓(ya)(ya)脹形(xing)(xing)三(san)通(tong)不同的(de)(de)(de)(de)(de)是,三(san)通(tong)接頭(tou)支(zhi)管(guan)(guan)(guan)(guan)(guan)(guan)的(de)(de)(de)(de)(de)金(jin)屬(shu)是由管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi)的(de)(de)(de)(de)(de)徑(jing)向(xiang)運動(dong)進(jin)行(xing)補償的(de)(de)(de)(de)(de),所以也稱(cheng)為(wei)徑(jing)向(xiang)補償工藝。由于(yu)采用(yong)(yong)加熱(re)后壓(ya)(ya)制三(san)通(tong),材(cai)料(liao)成(cheng)形(xing)(xing)所需要(yao)的(de)(de)(de)(de)(de)設備噸位降低。熱(re)壓(ya)(ya)三(san)通(tong)對材(cai)料(liao)的(de)(de)(de)(de)(de)適應性較寬,適用(yong)(yong)于(yu)低碳鋼(gang)、合金(jin)鋼(gang)、不銹鋼(gang)的(de)(de)(de)(de)(de)材(cai)料(liao),特別是大(da)直(zhi)徑(jing)和管(guan)(guan)(guan)(guan)(guan)(guan)壁偏(pian)厚的(de)(de)(de)(de)(de)三(san)通(tong),通(tong)常(chang)采用(yong)(yong)這種成(cheng)形(xing)(xing)工藝。
④. 四通為管件、管道連接件,用在主管道要分支管處,又稱管件四(si)通、四通管件、四通接頭。四通有等徑和異徑之分,等徑四通的接管端部均為相同的尺寸;異徑四通的主管接管尺寸相同,而支管的接管尺寸小于主管的接管尺寸。對于采用無縫管制造四通來講,目前通常所采用的工藝有液壓脹形和熱壓成形兩種。四通以制作方法劃分可分為頂制、壓制、鍛制、鑄造等。制造標準有GB/T 12459,GB/T 13401,ASME B 16.9,SH 3408,SH 3409,HG/T21635,DL/T 695,SY/T 0510,DIN 2615等。四通典型圖見圖16.26。
⑤. 對(dui)于異(yi)徑(jing)三通(tong)(tong),首先(xian)給出(chu)(chu)最大(da)端(duan)(duan)的(de)(de)(de)(de)公(gong)稱(cheng)(cheng)通(tong)(tong)徑(jing),然后(hou)是(shi)(shi)與(yu)最大(da)端(duan)(duan)相(xiang)對(dui)應(ying)的(de)(de)(de)(de)那一端(duan)(duan)的(de)(de)(de)(de)公(gong)稱(cheng)(cheng)通(tong)(tong)徑(jing),最后(hou)給出(chu)(chu)支管端(duan)(duan)的(de)(de)(de)(de)公(gong)稱(cheng)(cheng)通(tong)(tong)徑(jing);對(dui)于異(yi)徑(jing)四通(tong)(tong),首先(xian)給出(chu)(chu)最大(da)端(duan)(duan)的(de)(de)(de)(de)公(gong)稱(cheng)(cheng)通(tong)(tong)徑(jing),其次(ci)是(shi)(shi)與(yu)最大(da)端(duan)(duan)相(xiang)對(dui)應(ying)的(de)(de)(de)(de)另(ling)一端(duan)(duan)的(de)(de)(de)(de)公(gong)稱(cheng)(cheng)通(tong)(tong)徑(jing),第三個給出(chu)(chu)的(de)(de)(de)(de)是(shi)(shi)另(ling)外兩端(duan)(duan)中較大(da)端(duan)(duan)的(de)(de)(de)(de)公(gong)稱(cheng)(cheng)通(tong)(tong)徑(jing),最后(hou)給出(chu)(chu)剩余(yu)一端(duan)(duan)的(de)(de)(de)(de)公(gong)稱(cheng)(cheng)通(tong)(tong)徑(jing),見(jian)圖16.27。


