2000年前后,隨著工程機械企業對材料要求的提高,鋼管(guan)生產廠(chang)家除了新建一批先進的軋管機組外,還逐步加大了熱處理線的投入,以實現材料多狀態的交付,改變了以前只有正火、退火、回火的狀態,這對高強度鋼管的研發也起到了很大的作用。目前具備鋼管調質能力的企業有:天津鋼管、寶鋼、衡陽鋼管、湖北新冶鋼、新興鑄管、鞍鋼等。其中天津鋼管擁有十條熱處理線,寶鋼、衡陽鋼管也都有多條熱處理線,規格范圍覆蓋外徑Φ48~720mm;湖北新冶鋼先后建設了四條熱處理線,規格可覆蓋外徑Φ51~533mm,是熱處理比較好的企業之一。這些生產線的建設,為我國開發更高強度級別的如Q500、Q550、Q620、Q690、Q770、Q890等低合金高強度鋼創造了條件。2018年新修訂的《結構用無縫鋼管》(GB/T 8162-2018)將上述大部分牌號納入標準,從而與國外先進標準EN10210-1、EN10297-1更加接近。至此,高強度工程機械用鋼的牌號、化學成分、力學性能要求等,基本上與國際先進標準接軌。
一、起重機臂架用(yong)無縫鋼管
履(lv)帶式(shi)起(qi)(qi)重(zhong)(zhong)機(ji)(ji)(ji)廣泛應用于橋梁、發(fa)電設(she)(she)備(bei)、煉油設(she)(she)備(bei)、風力發(fa)電機(ji)(ji)(ji)組(zu)以及海上(shang)工(gong)(gong)(gong)作平臺等項目的(de)施工(gong)(gong)(gong),是(shi)工(gong)(gong)(gong)程機(ji)(ji)(ji)械(xie)中(zhong)技術含量高(gao)、制(zhi)造工(gong)(gong)(gong)藝(yi)復(fu)雜、具(ju)有獨特性能的(de)起(qi)(qi)重(zhong)(zhong)作業(ye)機(ji)(ji)(ji)械(xie)設(she)(she)備(bei)。自2005年(nian)徐(xu)(xu)(xu)工(gong)(gong)(gong)集(ji)團(tuan)率先(xian)研制(zhi)成(cheng)功(gong)我國第一(yi)臺300t級履(lv)帶式(shi)起(qi)(qi)重(zhong)(zhong)機(ji)(ji)(ji)開(kai)始,我國履(lv)帶式(shi)起(qi)(qi)重(zhong)(zhong)機(ji)(ji)(ji)的(de)發(fa)展迅(xun)速向大噸(dun)位攀升。在2009年(nian)和(he)2010年(nian),徐(xu)(xu)(xu)工(gong)(gong)(gong)集(ji)團(tuan)、中(zhong)聯重(zhong)(zhong)科(ke)、三一(yi)重(zhong)(zhong)工(gong)(gong)(gong)和(he)撫順挖掘機(ji)(ji)(ji)制(zhi)造有限(xian)公司連續(xu)推出千(qian)噸(dun)級履(lv)帶式(shi)起(qi)(qi)重(zhong)(zhong)機(ji)(ji)(ji)。2011年(nian)5月,中(zhong)聯重(zhong)(zhong)科(ke)和(he)三一(yi)重(zhong)(zhong)工(gong)(gong)(gong)又(you)相繼推出3000t級以上(shang)大型(xing)履(lv)帶式(shi)起(qi)(qi)重(zhong)(zhong)機(ji)(ji)(ji)。2013年(nian)7月,徐(xu)(xu)(xu)工(gong)(gong)(gong)4000t級履(lv)帶式(shi)起(qi)(qi)重(zhong)(zhong)機(ji)(ji)(ji)成(cheng)功(gong)啟用,并將(jiang)萬華煙臺工(gong)(gong)(gong)業(ye)園高(gao)度(du)為118m、直(zhi)徑為14.4m、重(zhong)(zhong)量為1680t的(de)丙(bing)烯(xi)塔吊(diao)裝就位,開(kai)啟了中(zhong)國吊(diao)裝行業(ye)的(de)新征(zheng)程。
作為(wei)履帶式起重機重要(yao)部(bu)件的(de)(de)組(zu)合臂(bei)(bei)架(jia),是承載(zai)和輸送(song)的(de)(de)關(guan)鍵部(bu)位,臂(bei)(bei)架(jia)一般是由(you)(you)長度(du)(du)11m左右的(de)(de)無縫鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)作為(wei)主(zhu)弦臂(bei)(bei)管(guan)(guan)(guan)與腹臂(bei)(bei)管(guan)(guan)(guan)焊(han)接(jie)組(zu)合而成(cheng)(cheng)。對于400t以上大型履帶式起重機的(de)(de)臂(bei)(bei)架(jia),主(zhu)弦管(guan)(guan)(guan)所使(shi)用(yong)的(de)(de)鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)外徑更(geng)(geng)大、壁厚(hou)更(geng)(geng)厚(hou)、強(qiang)度(du)(du)更(geng)(geng)高(gao)(gao),要(yao)求鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)不(bu)僅具有更(geng)(geng)高(gao)(gao)的(de)(de)強(qiang)度(du)(du)和韌(ren)性,同時(shi)由(you)(you)于履帶式起重機臂(bei)(bei)架(jia)全部(bu)由(you)(you)鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)焊(han)接(jie)而成(cheng)(cheng),因此還要(yao)求鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)具有良好的(de)(de)焊(han)接(jie)性能(neng)。國內主(zhu)要(yao)使(shi)用(yong)的(de)(de)770MPa和890MPa級(ji)高(gao)(gao)強(qiang)鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan),衡(heng)陽鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)、天津鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)、新冶鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)、寶(bao)鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)、鞍鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)的(de)(de)產品(pin)已完全替代進(jin)口(kou)。天津鋼(gang)(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)已成(cheng)(cheng)功(gong)供貨屈服(fu)強(qiang)度(du)(du)960MPa級(ji)別臂(bei)(bei)架(jia)管(guan)(guan)(guan)。
二、旋挖機(ji)鉆(zhan)桿(gan)用無縫(feng)鋼管
旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)機(ji)(ji)(ji)是(shi)一(yi)種適(shi)合建筑基(ji)礎工程(cheng)中(zhong)成孔作業的(de)(de)(de)(de)施(shi)工機(ji)(ji)(ji)械。旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)是(shi)用(yong)(yong)(yong)(yong)在旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)機(ji)(ji)(ji)與(yu)施(shi)工用(yong)(yong)(yong)(yong)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)頭(tou)之間(jian),傳遞扭矩、軸(zhou)向壓(ya)力等載荷,沿共同(tong)軸(zhou)心、逐節(jie)(jie)(jie)伸(shen)縮(suo)的(de)(de)(de)(de)管(guan)(guan)狀結構(gou)(gou)。旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)由(you)三(san)到(dao)六(liu)根無縫(feng)鋼(gang)(gang)(gang)(gang)管(guan)(guan)經機(ji)(ji)(ji)加(jia)工、焊接后套(tao)(tao)裝而成。其(qi)中(zhong),每(mei)根無縫(feng)鋼(gang)(gang)(gang)(gang)管(guan)(guan)構(gou)(gou)成一(yi)節(jie)(jie)(jie)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)套(tao)(tao)筒(tong),每(mei)節(jie)(jie)(jie)鋼(gang)(gang)(gang)(gang)管(guan)(guan)的(de)(de)(de)(de)長(chang)度(du)(du)(du)通常約(yue)10m左右(you),直徑Φ159~630mm,壁(bi)厚8~45mm;每(mei)節(jie)(jie)(jie)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)套(tao)(tao)筒(tong)的(de)(de)(de)(de)外圓按120度(du)(du)(du)均布焊接厚度(du)(du)(du)x寬(kuan)度(du)(du)(du)約(yue)為(wei)(wei)20mmx50mm的(de)(de)(de)(de)通長(chang)外鍵(jian),每(mei)節(jie)(jie)(jie)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)套(tao)(tao)筒(tong)下端內(nei)(nei)弧(hu)面(mian)上焊接了同(tong)樣厚度(du)(du)(du)和寬(kuan)度(du)(du)(du)的(de)(de)(de)(de)內(nei)(nei)鍵(jian)(長(chang)約(yue)500~900mm)。為(wei)(wei)保證旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)機(ji)(ji)(ji)正常工作,要(yao)求盡(jin)量(liang)(liang)縮(suo)小相鄰鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)套(tao)(tao)筒(tong)間(jian)的(de)(de)(de)(de)空隙(xi),同(tong)時還(huan)要(yao)保證各節(jie)(jie)(jie)套(tao)(tao)筒(tong)能夠自(zi)由(you)伸(shen)縮(suo),這(zhe)對套(tao)(tao)筒(tong)用(yong)(yong)(yong)(yong)無縫(feng)鋼(gang)(gang)(gang)(gang)管(guan)(guan)的(de)(de)(de)(de)尺寸(cun)偏(pian)差及形狀精度(du)(du)(du)提出了特殊要(yao)求。旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)采用(yong)(yong)(yong)(yong)無縫(feng)鋼(gang)(gang)(gang)(gang)管(guan)(guan)加(jia)工制造(zao),由(you)于對鋼(gang)(gang)(gang)(gang)管(guan)(guan)質量(liang)(liang)要(yao)求嚴、技術含量(liang)(liang)高,過去主(zhu)要(yao)依(yi)靠從(cong)國(guo)(guo)外進口,目前國(guo)(guo)內(nei)(nei)生產旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)機(ji)(ji)(ji)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)用(yong)(yong)(yong)(yong)無縫(feng)鋼(gang)(gang)(gang)(gang)管(guan)(guan)的(de)(de)(de)(de)企業有(you)幾十家(jia),國(guo)(guo)產品牌鋼(gang)(gang)(gang)(gang)管(guan)(guan)已(yi)完(wan)全取代進口鋼(gang)(gang)(gang)(gang)管(guan)(guan)。國(guo)(guo)內(nei)(nei)鋼(gang)(gang)(gang)(gang)管(guan)(guan)制造(zao)企業和旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)生產企業積累(lei)了豐富的(de)(de)(de)(de)經驗,現(xian)已(yi)形成完(wan)善的(de)(de)(de)(de)鋼(gang)(gang)(gang)(gang)管(guan)(guan)制造(zao)技術標準(zhun)和鋼(gang)(gang)(gang)(gang)管(guan)(guan)批量(liang)(liang)供貨能力,攀成鋼(gang)(gang)(gang)(gang)牽頭(tou)起(qi)草的(de)(de)(de)(de)《旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)機(ji)(ji)(ji)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)用(yong)(yong)(yong)(yong)無縫(feng)鋼(gang)(gang)(gang)(gang)管(guan)(guan)》(GB/T 34109--2017)國(guo)(guo)家(jia)標準(zhun)已(yi)實施(shi),衡陽鋼(gang)(gang)(gang)(gang)管(guan)(guan)和天津鋼(gang)(gang)(gang)(gang)管(guan)(guan)為(wei)(wei)北京三(san)一(yi)智造(zao)科技有(you)限(xian)公司開發的(de)(de)(de)(de)SY550和SY850旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)專(zhuan)用(yong)(yong)(yong)(yong)無縫(feng)鋼(gang)(gang)(gang)(gang)管(guan)(guan),突破了目前旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)用(yong)(yong)(yong)(yong)無縫(feng)鋼(gang)(gang)(gang)(gang)管(guan)(guan)采購(gou)技術要(yao)求,將(jiang)新材料應(ying)用(yong)(yong)(yong)(yong)在其(qi)第(di)五代旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)上,將(jiang)旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)的(de)(de)(de)(de)使用(yong)(yong)(yong)(yong)壽命(ming)由(you)2000h提升到(dao)3000h以(yi)上,助推(tui)中(zhong)國(guo)(guo)的(de)(de)(de)(de)旋(xuan)(xuan)(xuan)挖(wa)(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)產品走在世(shi)界前列。

