在埋弧焊焊接過程中,維持電弧穩定燃燒,以及保持焊接參數基本不變是保證焊接接頭質量的基本要求。對此可通過以下兩種方法來實現。


1. 焊絲的(de)送進按預選定的(de)速(su)度等速(su)進入焊接(jie)區(qu)


  工作(zuo)原(yuan)理是采用(yong)機(ji)械方(fang)法(更換變(bian)(bian)速(su)齒輪)來(lai)調速(su)。依靠(kao)電(dian)(dian)(dian)弧(hu)(hu)的(de)自身調節(jie)作(zuo)用(yong)來(lai)維持弧(hu)(hu)長相對穩定(ding)。當焊接(jie)電(dian)(dian)(dian)弧(hu)(hu)受到外(wai)界干擾變(bian)(bian)長增加時,下降外(wai)特性電(dian)(dian)(dian)源供給的(de)焊接(jie)電(dian)(dian)(dian)流(liu)減小,焊絲(si)熔化(hua)速(su)度(du)減緩,電(dian)(dian)(dian)弧(hu)(hu)便會由長變(bian)(bian)短,趨向給定(ding)值(zhi);反之,電(dian)(dian)(dian)弧(hu)(hu)變(bian)(bian)短時,焊接(jie)電(dian)(dian)(dian)流(liu)增大(da),焊絲(si)熔化(hua)加快,弧(hu)(hu)長又由短變(bian)(bian)長,趨向給定(ding)值(zhi)。按這(zhe)個工作(zuo)原(yuan)理制造的(de)等速(su)送絲(si)埋弧(hu)(hu)焊設備有(you)MZ1-1000、MZ2-1500和(he)MZ3-500等型(xing)號,焊接(jie)電(dian)(dian)(dian)流(liu)可采用(yong)交、直電(dian)(dian)(dian)源。


2. 焊絲的送進(jin)速(su)度按(an)電弧電壓的高(gao)低自(zi)動均(jun)勻調節


  電(dian)弧(hu)電(dian)壓(ya)調(diao)節(jie)(jie)原理是利用電(dian)弧(hu)電(dian)壓(ya)作為反(fan)饋信(xin)號,經過控制(zhi)調(diao)節(jie)(jie)系(xi)統(tong)改(gai)變(bian)(bian)送絲(si)速(su)度而保持弧(hu)長(chang)相對不變(bian)(bian)。當電(dian)弧(hu)受外(wai)界(jie)干擾變(bian)(bian)長(chang),電(dian)弧(hu)電(dian)壓(ya)升高時(shi)(shi),控制(zhi)調(diao)節(jie)(jie)系(xi)統(tong)接(jie)到電(dian)壓(ya)反(fan)饋信(xin)號后(hou)將送絲(si)速(su)度調(diao)快,弧(hu)長(chang)由長(chang)變(bian)(bian)短,趨向穩定值;當電(dian)弧(hu)長(chang)度變(bian)(bian)短,電(dian)弧(hu)電(dian)壓(ya)下降(jiang)時(shi)(shi),將送絲(si)速(su)度調(diao)慢,弧(hu)長(chang)增長(chang)趨向給定值。這種埋弧(hu)焊(han)機的(de)控制(zhi)系(xi)統(tong)稍復雜(za),具體型號有(you)MZ-1000和MZ-1-1000等型號。焊(han)接(jie)電(dian)流可(ke)采用交(jiao)、直流電(dian)源。


  按(an)工作需要(yao),埋弧焊機常(chang)見的構造形式(shi)有焊車式(shi)、懸(xuan)掛式(shi)、機床式(shi)、懸(xuan)臂式(shi)和門架式(shi)等(deng),如圖3-16所示。


16.jpg