一、限流孔板的作用與形式
限流孔(kong)板(ban)設(she)(she)置在管道(dao)中用于限制流體(ti)的流量(liang)或降(jiang)低流體(ti)的壓力。有(you)的設(she)(she)計(ji)單(dan)位由管道(dao)專業(ye)負(fu)(fu)責選用,有(you)的設(she)(she)計(ji)單(dan)位由儀表(biao)專業(ye)負(fu)(fu)責選用。限流孔(kong)板(ban)根據 GB/T 2624、HG/T20570、GD 2000、GD 87等標準設(she)(she)計(ji)制造(zao)。
限流(liu)孔(kong)板用于以(yi)下幾(ji)個方(fang)面:
①. 工藝(yi)物料(liao)需要(yao)降壓且精度要(yao)求不高。
②. 在管道中閥門(men)上、下游需要有較大壓降時,為減少流體對閥門的沖蝕,當經孔板節流不會產生氣相時,可在閥門上游串聯孔板。
③. 流體需(xu)要小流量且連續流通的地方,如泵的沖洗管道、熱備用(yong)泵的旁路(lu)管道(低流量保護管道)、分析取樣管等場所。
④. 需要降(jiang)壓(ya)以減(jian)少噪聲或磨(mo)損的地方(fang),如放空(kong)系統(tong)。
限(xian)流(liu)(liu)(liu)孔(kong)(kong)板為(wei)一(yi)同(tong)心銳孔(kong)(kong)板,用(yong)于限(xian)制流(liu)(liu)(liu)體的(de)流(liu)(liu)(liu)量(liang)或降(jiang)低流(liu)(liu)(liu)體的(de)壓(ya)力(li)(li)。流(liu)(liu)(liu)體通過孔(kong)(kong)板就(jiu)會(hui)產生壓(ya)力(li)(li)降(jiang),通過孔(kong)(kong)板的(de)流(liu)(liu)(liu)量(liang)則隨壓(ya)力(li)(li)降(jiang)的(de)增大(da)而增大(da)。但(dan)當壓(ya)力(li)(li)降(jiang)超過一(yi)定數(shu)(shu)值,即(ji)超過臨界(jie)壓(ya)力(li)(li)降(jiang)時,不論出口壓(ya)力(li)(li)如何降(jiang)低,流(liu)(liu)(liu)量(liang)將維持(chi)一(yi)定的(de)數(shu)(shu)值而不再(zai)增加(jia)。限(xian)流(liu)(liu)(liu)孔(kong)(kong)板就(jiu)是根據這個原理用(yong)來限(xian)制流(liu)(liu)(liu)體的(de)流(liu)(liu)(liu)量(liang)或降(jiang)低流(liu)(liu)(liu)體的(de)壓(ya)力(li)(li)。
限(xian)(xian)(xian)流孔板(ban)作為(wei)節流元(yuan)件,由(you)于具有結構簡單、易加(jia)工、制造成本低、安裝(zhuang)(zhuang)方便等優點,在滿足工藝(yi)要求的前提下,使用限(xian)(xian)(xian)流孔板(ban)代替(ti)調節閥來限(xian)(xian)(xian)定流量或降(jiang)低壓力,將會大大地降(jiang)低投資和操(cao)作維修費用,因此(ci)在國外已(yi)被廣泛地應用于工藝(yi)裝(zhuang)(zhuang)置,對裝(zhuang)(zhuang)置的安全運(yun)行(xing)起著重要的作用。
限(xian)流孔(kong)(kong)板(ban)(ban)按孔(kong)(kong)板(ban)(ban)上開孔(kong)(kong)數(shu)分為單孔(kong)(kong)板(ban)(ban)和(he)多(duo)孔(kong)(kong)板(ban)(ban),按板(ban)(ban)數(shu)可(ke)分為單板(ban)(ban)和(he)多(duo)板(ban)(ban)。公稱直徑:10mm≤DN≤1000mm,公稱壓力:PN≤42MPa。工作(zuo)溫度(du):50℃≤t≤550℃ ,連(lian)接(jie)(jie)方式:焊接(jie)(jie)、法(fa)蘭連(lian)接(jie)(jie)。典型(xing)限(xian)流孔(kong)(kong)板(ban)(ban)見圖6.6.4。

二、限流孔板選型的(de)一(yi)般要求
1. 氣體、蒸汽(qi)
為了避免使用限流孔板(ban)(ban)的(de)管路出現噎塞流,限流孔板(ban)(ban)后壓力(li)(li)(P2)不能小(xiao)于(yu)板(ban)(ban)前壓力(li)(li)(p1)的(de)55%,即P2≥0.55p1,因此當P2<0.55p1 時(shi),不能用單板(ban)(ban),要(yao)選擇多板(ban)(ban)。板(ban)(ban)數(shu)要(yao)保證(zheng)每板(ban)(ban)的(de)板(ban)(ban)后壓力(li)(li)大(da)于(yu)板(ban)(ban)前壓力(li)(li)的(de)55%。
2. 液(ye)體
當(dang)(dang)液體壓(ya)(ya)降小(xiao)(xiao)于或等(deng)于2.5MPa時,選擇(ze)單板(ban)(ban)孔(kong)板(ban)(ban)。當(dang)(dang)液體壓(ya)(ya)降大于2.5MPa時,選擇(ze)多板(ban)(ban)孔(kong)板(ban)(ban),且使(shi)每塊(kuai)孔(kong)板(ban)(ban)的壓(ya)(ya)降小(xiao)(xiao)于2.5MPa。
三、孔數的確(que)定
管道(dao)公稱直(zhi)徑(jing)≤150mm的管路,通常采用單孔(kong)(kong)(kong)孔(kong)(kong)(kong)板(ban)(ban);150mm時(shi),采用多孔(kong)(kong)(kong)孔(kong)(kong)(kong)板(ban)(ban)。多孔(kong)(kong)(kong)孔(kong)(kong)(kong)板(ban)(ban)的孔(kong)(kong)(kong)徑(jing)(do),一般可選用12.5mm,20mm,25mm,40mm。在計算多孔(kong)(kong)(kong)孔(kong)(kong)(kong)板(ban)(ban)時(shi),首先按單孔(kong)(kong)(kong)孔(kong)(kong)(kong)板(ban)(ban)求(qiu)出孔(kong)(kong)(kong)徑(jing)(d),然后按式(6.6.1)求(qiu)取選用的多孔(kong)(kong)(kong)孔(kong)(kong)(kong)板(ban)(ban)的孔(kong)(kong)(kong)數(N)。



