Pfeiffer 博士在紀念曼內斯曼兄弟發明斜軋穿孔100周年的一篇文章中提到Charles Kellogg時,他稱Kellogg 為失敗的先驅者。文中稱:“這里還得提一下不幸失敗的先驅者 Charles Kellogg.他于1887年在弗吉尼亞的Findlay創辦了一家軋鋼廠,并首次采用連軋技術生產鋼管。·····1890年發明家 Heckert申請了連軋技術專利,該技術采用10架兩輥高速軋機固定芯棒軋制空心管坯。可見在Calmes多機架軋管機問世前80年,就已有了雛形·.....”。早在周期軋管工藝發明之前,美國Kellogg鋼管廠就采用連軋管工藝對鑄鋼空心坯進行延伸軋制,但是,這種軋管工藝的發展、完善卻經歷了漫長的過程。從Kellogg五機架連軋管機1890年問世至今,連軋管機已有120年的歷史了,連軋管工藝是眾多軋管工藝大師們的集體創作的杰作,在Kellogg、Heckert、Fas-sel、Foren、Pfeiffer和岡本等眾多工藝大師們不懈努力之下,豐富和完善了連軋工藝理論,并形成了3種不同的連軋管工藝:全浮動芯棒連軋管工藝、限動芯棒連軋管工藝和半浮動芯棒連軋管工藝,將連軋管工藝推向一個嶄新的階段。


一(yi)、連軋管工藝在(zai)20世紀前(qian)80年(1904~1985年)的發展


 連軋(ya)管(guan)工藝在20世紀前80年的發展(zhan)基本上就是(shi)全浮動連軋(ya)管(guan)工藝技術的發展(zhan),這(zhe)可分為如下三個階段。


 1.  第一階(jie)段(1904~1934年)


  在第一階(jie)段以Fassel軋(ya)(ya)機(ji)(ji)為代表。Fassel 軋(ya)(ya)機(ji)(ji)以交流電(dian)機(ji)(ji)組(zu)傳(chuan)動(dong)、全浮動(dong)長芯(xin)棒軋(ya)(ya)制為機(ji)(ji)組(zu)的主要(yao)技術特(te)征(zheng)。熱軋(ya)(ya)管僅用(yong)于冷拔坯料,品種(zhong)規格少(shao)、質量差、生產率低。1913年美國Pittsburgh Steel Products 公司 Monessen 廠(chang)的φ40~65mm 連軋(ya)(ya)管機(ji)(ji),就是(shi)德國按(an)Fassel軋(ya)(ya)機(ji)(ji)設(she)計的,它是(shi)這一階(jie)段的代表機(ji)(ji)組(zu)。


 2.  第二階段(duan)(1934~1950年)


  第二階(jie)段(duan)以Foren 軋(ya)機(ji)和Lorain、Gary廠的(de)連(lian)軋(ya)管機(ji)組(zu)為代表。1934年(nian)美國(guo) Globe Steel Tube 公(gong)司(廠)的(de)26機(ji)架單獨傳動(dong)的(de)連(lian)軋(ya)管機(ji)投產,它是(shi)采(cai)用直流(liu)電(dian)機(ji)單獨傳動(dong)的(de)全浮動(dong)芯(xin)棒連(lian)軋(ya)管機(ji),是(shi)由該公(gong)司 Foren工(gong)程(cheng)師(shi)設計的(de)。1948年(nian)后,Lorain、Gary 廠和 Ellwood 廠的(de)全浮動(dong)芯(xin)棒連(lian)軋(ya)管機(ji)組(zu)配置了張力減徑機(ji),擴大了品種(zhong)規格范圍,設計月產量達(da)0.8萬~2.0萬噸。


 3. 第三階段(1961~1978年)


 20世(shi)紀60年代的(de)(de)連(lian)軋管(guan)(guan)機(ji)(ji)組仍以全(quan)浮動(dong)(dong)長芯棒軋制(zhi)和直流電機(ji)(ji)單獨傳動(dong)(dong)為主要特征(zheng),但由(you)于(yu)配置了多機(ji)(ji)架、單獨傳動(dong)(dong)的(de)(de)張力減徑機(ji)(ji),產品品種(zhong)(zhong)規格增至(zhi)400~500種(zhong)(zhong),月產量可達(da)4~5萬噸。在1970~1978年,由(you)于(yu)連(lian)軋工(gong)(gong)藝理論及張減工(gong)(gong)藝理論的(de)(de)研究卓(zhuo)有成效(xiao),深化(hua)了對連(lian)軋工(gong)(gong)藝的(de)(de)認識,采用“竹節(jie)”控(kong)制(zhi)和CEC控(kong)制(zhi)及電子計算機(ji)(ji)控(kong)制(zhi)的(de)(de)連(lian)軋管(guan)(guan)機(ji)(ji)組先后投產。這一(yi)階段的(de)(de)代表機(ji)(ji)組是(shi)原(yuan)聯邦德(de)國Mulheim 鋼管(guan)(guan)廠的(de)(de)RK2機(ji)(ji)組。



二、三種連軋(ya)管工藝并存及全(quan)浮動芯棒連軋(ya)管工藝在寶鋼的發(fa)展(1978年至今)


  1978年(nian)至今,限動(dong)(dong)芯(xin)(xin)(xin)棒(bang)連(lian)(lian)軋管(guan)工(gong)(gong)藝(MPM)及半浮(fu)動(dong)(dong)芯(xin)(xin)(xin)棒(bang)連(lian)(lian)軋管(guan)工(gong)(gong)藝(MRK-S)得到了發展并(bing)日成(cheng)熟,從而形成(cheng)了3種連(lian)(lian)軋管(guan)工(gong)(gong)藝并(bing)存的局面。限動(dong)(dong)芯(xin)(xin)(xin)棒(bang)連(lian)(lian)軋管(guan)工(gong)(gong)藝可軋出(chu)比(bi)全(quan)浮(fu)動(dong)(dong)芯(xin)(xin)(xin)棒(bang)連(lian)(lian)軋管(guan)工(gong)(gong)藝更長、口徑更大的鋼管(guan),但軋制(zhi)節奏和速度低于全(quan)浮(fu)動(dong)(dong)芯(xin)(xin)(xin)棒(bang)連(lian)(lian)軋管(guan)工(gong)(gong)藝,由于它的出(chu)現晚于全(quan)浮(fu)動(dong)(dong)芯(xin)(xin)(xin)棒(bang)連(lian)(lian)軋管(guan)工(gong)(gong)藝,在工(gong)(gong)藝自動(dong)(dong)控(kong)制(zhi)技術配置上優于前(qian)者(zhe),顯示(shi)其(qi)相(xiang)對的優勢。


  但全浮動芯棒連軋管工藝在中小口徑鋼管生產領域中仍保持高節奏、高產能的優點。2004年寶鋼不銹鋼(gang)管廠(chang)曾年產84萬噸。鋼管大大超過了年產50萬噸的設計能力,并將產品最大外徑從139.7mm擴大到177.8mm,壁厚范圍從3~25mm擴大至3~32mm,所生產合金鋼管的合金含量為3%~15%.至于全浮動芯棒連軋管機組工藝上的不足,則可以通過改進穿孔機軋輥設計,發揮竹節控制和CEC控制功能而予以一定程度的彌補。



三、結語


  應(ying)(ying)(ying)該指出,就(jiu)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)制技(ji)術而言,周期(qi)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)和連(lian)(lian)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)乃(nai)同根,均源于(yu)(yu)(yu)兩(liang)重(zhong)(zhong)式(shi)(shi)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)。曼(man)(man)氏(shi)斯曼(man)(man)兄弟基于(yu)(yu)(yu)兩(liang)重(zhong)(zhong)式(shi)(shi)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)的(de)(de)(de)(de)結構,創造性地(di)(di)設計(ji)了(le)(le)獨特的(de)(de)(de)(de)周期(qi)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)輥(gun)孔型,促成了(le)(le)人工(gong)(gong)喂(wei)料(liao)周期(qi)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)的(de)(de)(de)(de)誕(dan)生(sheng),而Kellogg 和Heckert兩(liang)位大師很自(zi)然(ran)地(di)(di)聯想到配置多個機(ji)(ji)(ji)架的(de)(de)(de)(de)兩(liang)重(zhong)(zhong)式(shi)(shi)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji),但由于(yu)(yu)(yu)受到技(ji)術條件的(de)(de)(de)(de)限制,第1臺連(lian)(lian)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)(Fassel軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji))的(de)(de)(de)(de)問(wen)世要比(bi)(bi)(bi)周期(qi)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)晚(wan)十幾年(nian)。但“事有必至,理有固然(ran)”。100多年(nian)后周期(qi)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)衰(shuai)矣(yi)!而連(lian)(lian)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)仍充(chong)滿(man)發展(zhan)的(de)(de)(de)(de)活力,其理在(zai)于(yu)(yu)(yu):連(lian)(lian)續(xu)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)總比(bi)(bi)(bi)間(jian)斷軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)強。至于(yu)(yu)(yu)兩(liang)種連(lian)(lian)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)即(ji)全浮(fu)動芯(xin)棒(bang)(bang)和限動芯(xin)棒(bang)(bang)連(lian)(lian)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)的(de)(de)(de)(de)對比(bi)(bi)(bi)則不是(shi)一個孰優孰劣的(de)(de)(de)(de)問(wen)題,而是(shi)一個應(ying)(ying)(ying)用(yong)場合(he)不同的(de)(de)(de)(de)問(wen)題,即(ji)全浮(fu)動芯(xin)棒(bang)(bang)連(lian)(lian)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)應(ying)(ying)(ying)用(yong)于(yu)(yu)(yu)(中)小口徑(jing)無縫(feng)不銹鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)產,而限動芯(xin)棒(bang)(bang)連(lian)(lian)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)應(ying)(ying)(ying)用(yong)于(yu)(yu)(yu)大口徑(jing)和較(jiao)大口徑(jing)無縫(feng)鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)產。當然(ran),這樣的(de)(de)(de)(de)看法要在(zai)對168PQF和140FFM(全浮(fu)動芯(xin)棒(bang)(bang)連(lian)(lian)軋(ya)(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji))進行較(jiao)長時間(jian)的(de)(de)(de)(de)對比(bi)(bi)(bi)考察后才能作出恰當的(de)(de)(de)(de)結論(lun)。