1. 電刷鍍錫目的物
15Cr11MoVA不銹鋼套(tao)筒是汽(qi)輪機組上的(de)(de)重(zhong)要(yao)(yao)零(ling)件。由于它在(zai)高溫(wen)、高壓下長期工作,因而(er)要(yao)(yao)求(qiu)它的(de)(de)內(nei)部(bu)表(biao)面(mian)和(he)小孔(kong)具(ju)有(you)高強度,高的(de)(de)抗蝕性(xing)和(he)耐磨性(xing),而(er)外部(bu)表(biao)面(mian)則要(yao)(yao)求(qiu)具(ju)有(you)良好的(de)(de)可加(jia)工性(xing)。為了滿足這些要(yao)(yao)求(qiu),對(dui)套(tao)筒內(nei)表(biao)面(mian)和(he)小孔(kong)要(yao)(yao)進行(xing)氮(dan)化處理,而(er)對(dui)其外部(bu)表(biao)面(mian)應采取鍍錫防(fang)滲氮(dan)措施。
2. 電刷鍍錫(xi)工藝(yi)流(liu)程
電(dian)(dian)(dian)凈(jing)(電(dian)(dian)(dian)凈(jing)溶(rong)(rong)液(ye)見表(biao)4-42中(zhong)的 1號電(dian)(dian)(dian)凈(jing)液(ye),工作(zuo)電(dian)(dian)(dian)16V,時間(jian)(jian)為電(dian)(dian)(dian)凈(jing)至(zhi)表(biao)面均勻潤濕(shi)不掛水(shui)珠為止(zhi))→水(shui)沖洗(xi)→活(huo)(huo)化(hua)(活(huo)(huo)化(hua)溶(rong)(rong)液(ye)成(cheng)分硫(liu)酸 80g/L,硫(liu)酸銨110g/L,電(dian)(dian)(dian)壓為+12V,反接(jie),即工件(jian)接(jie)正(zheng)極,鍍(du)(du)筆接(jie)負極,表(biao)面活(huo)(huo)化(hua)至(zhi)均勻淺(qian)灰(hui)色后(hou),變電(dian)(dian)(dian)壓為-12V,正(zheng)接(jie),即工件(jian)接(jie)負極,表(biao)面活(huo)(huo)化(hua)至(zhi)均勻較深(shen)灰(hui)色為止(zhi))→水(shui)沖洗(xi)→刷鍍(du)(du)錫(xi)[鍍(du)(du)錫(xi)溶(rong)(rong)液(ye)成(cheng)分參見4.9.12之(3),工作(zuo)電(dian)(dian)(dian)壓 3~7V,溫(wen)度室(shi)溫(wen),陽(yang)極與工件(jian)之間(jian)(jian)的相(xiang)對運(yun)動速率為15~16m/min,錫(xi)層厚度為 6~7μm]→水(shui)→中(zhong)和(he)(用(yong)電(dian)(dian)(dian)凈(jing)液(ye)無電(dian)(dian)(dian)擦(ca)技)→熱水(shui)授泡(pao)(溫(wen)度 50℃熱水(shui),時間(jian)(jian)5min)→干燥→氨化(hua)(鍍(du)(du)錫(xi)后(hou)3天(tian)內)。
3. 刷鍍錫(xi)防滲氮(dan)出現問題,可能原因(yin)及解(jie)決辦法見表(biao) 4- 47 。