1. 電刷鍍(du)錫目的物


 15Cr11MoVA不銹鋼套(tao)筒(tong)是汽輪機(ji)組上(shang)的重要(yao)(yao)零(ling)件。由于它在(zai)高(gao)溫、高(gao)壓下長期(qi)工(gong)作(zuo),因而要(yao)(yao)求(qiu)它的內(nei)部表(biao)面和(he)小(xiao)孔(kong)具有高(gao)強度(du),高(gao)的抗蝕性(xing)和(he)耐(nai)磨性(xing),而外部表(biao)面則要(yao)(yao)求(qiu)具有良好的可加工(gong)性(xing)。為了滿足這些(xie)要(yao)(yao)求(qiu),對套(tao)筒(tong)內(nei)表(biao)面和(he)小(xiao)孔(kong)要(yao)(yao)進行氮(dan)(dan)化處理,而對其外部表(biao)面應采取鍍錫(xi)防滲(shen)氮(dan)(dan)措施。



2. 電刷鍍錫工藝流程


  電(dian)凈(jing)(電(dian)凈(jing)溶液見(jian)表(biao)4-42中的 1號電(dian)凈(jing)液,工(gong)作電(dian)16V,時間為(wei)(wei)電(dian)凈(jing)至表(biao)面(mian)(mian)(mian)均勻潤(run)濕不(bu)掛水珠為(wei)(wei)止)→水沖(chong)洗→活化(hua)(活化(hua)溶液成分硫酸 80g/L,硫酸銨(an)110g/L,電(dian)壓(ya)(ya)為(wei)(wei)+12V,反接,即工(gong)件接正(zheng)極,鍍(du)筆(bi)接負極,表(biao)面(mian)(mian)(mian)活化(hua)至均勻淺灰(hui)色(se)后(hou),變電(dian)壓(ya)(ya)為(wei)(wei)-12V,正(zheng)接,即工(gong)件接負極,表(biao)面(mian)(mian)(mian)活化(hua)至均勻較深灰(hui)色(se)為(wei)(wei)止)→水沖(chong)洗→刷鍍(du)錫[鍍(du)錫溶液成分參見(jian)4.9.12之(3),工(gong)作電(dian)壓(ya)(ya) 3~7V,溫(wen)(wen)度室溫(wen)(wen),陽極與(yu)工(gong)件之間的相對運動速率為(wei)(wei)15~16m/min,錫層厚度為(wei)(wei) 6~7μm]→水→中和(用電(dian)凈(jing)液無(wu)電(dian)擦技)→熱水授泡(溫(wen)(wen)度 50℃熱水,時間5min)→干燥→氨化(hua)(鍍(du)錫后(hou)3天內)。


表 42.jpg



3. 刷鍍(du)錫防(fang)滲氮出現問題,可能原因及解決(jue)辦法見(jian)表(biao) 4- 47 。


表 47.jpg