1. 電刷鍍錫目的物
15Cr11MoVA不銹鋼套(tao)筒是汽輪機組上的(de)重要零件(jian)。由于它在高溫、高壓下長期工(gong)作,因而要求(qiu)它的(de)內部表面(mian)和小孔具(ju)有高強度,高的(de)抗蝕性和耐磨性,而外(wai)部表面(mian)則要求(qiu)具(ju)有良好的(de)可(ke)加工(gong)性。為了滿足這些要求(qiu),對套(tao)筒內表面(mian)和小孔要進行氮化處理,而對其(qi)外(wai)部表面(mian)應采取鍍錫防滲(shen)氮措施。
2. 電刷(shua)鍍錫工藝流(liu)程(cheng)
電(dian)(dian)凈(jing)(jing)(電(dian)(dian)凈(jing)(jing)溶液(ye)(ye)見表(biao)4-42中的(de)(de) 1號電(dian)(dian)凈(jing)(jing)液(ye)(ye),工(gong)(gong)作(zuo)電(dian)(dian)16V,時(shi)間(jian)為(wei)(wei)電(dian)(dian)凈(jing)(jing)至表(biao)面均勻潤濕不掛水(shui)珠為(wei)(wei)止)→水(shui)沖(chong)洗→活化(活化溶液(ye)(ye)成(cheng)(cheng)分(fen)硫酸 80g/L,硫酸銨110g/L,電(dian)(dian)壓(ya)為(wei)(wei)+12V,反(fan)接,即工(gong)(gong)件接正極(ji),鍍筆接負(fu)(fu)極(ji),表(biao)面活化至均勻淺(qian)灰(hui)色(se)后(hou),變電(dian)(dian)壓(ya)為(wei)(wei)-12V,正接,即工(gong)(gong)件接負(fu)(fu)極(ji),表(biao)面活化至均勻較深灰(hui)色(se)為(wei)(wei)止)→水(shui)沖(chong)洗→刷(shua)鍍錫[鍍錫溶液(ye)(ye)成(cheng)(cheng)分(fen)參見4.9.12之(zhi)(3),工(gong)(gong)作(zuo)電(dian)(dian)壓(ya) 3~7V,溫度(du)室溫,陽極(ji)與(yu)工(gong)(gong)件之(zhi)間(jian)的(de)(de)相對運動速率(lv)為(wei)(wei)15~16m/min,錫層厚度(du)為(wei)(wei) 6~7μm]→水(shui)→中和(用(yong)電(dian)(dian)凈(jing)(jing)液(ye)(ye)無電(dian)(dian)擦技)→熱(re)水(shui)授泡(溫度(du) 50℃熱(re)水(shui),時(shi)間(jian)5min)→干燥→氨化(鍍錫后(hou)3天內)。

3. 刷鍍錫防(fang)滲(shen)氮(dan)出現問題(ti),可(ke)能原因及(ji)解決辦法(fa)見表 4- 47 。


