鎢(wu)極(ji)氬弧(hu)焊(han)(han)(han)(han)雖然能(neng)(neng)獲得優良的(de)(de)焊(han)(han)(han)(han)接(jie)質量(liang),但由于受到鎢(wu)極(ji)許用電流(liu)的(de)(de)限制,焊(han)(han)(han)(han)接(jie)電流(liu)不(bu)(bu)能(neng)(neng)用得太大。一(yi)(yi)般情況下,不(bu)(bu)開坡口(kou)對(dui)(dui)接(jie)鎢(wu)極(ji)氬弧(hu)焊(han)(han)(han)(han)時,可以焊(han)(han)(han)(han)透(tou)厚度(du)小于3mm的(de)(de)母(mu)材,超(chao)過(guo)此厚度(du)的(de)(de)焊(han)(han)(han)(han)件如要全焊(han)(han)(han)(han)透(tou),需(xu)對(dui)(dui)母(mu)材開坡口(kou)。由于鎢(wu)極(ji)氬弧(hu)焊(han)(han)(han)(han)焊(han)(han)(han)(han)接(jie)速度(du)慢(man),導(dao)致焊(han)(han)(han)(han)接(jie)變形增(zeng)加、焊(han)(han)(han)(han)接(jie)接(jie)頭抗腐蝕(shi)性(xing)能(neng)(neng)下降,而且鎢(wu)極(ji)氬弧(hu)焊(han)(han)(han)(han)焊(han)(han)(han)(han)接(jie)時產(chan)生一(yi)(yi)定量(liang)的(de)(de)放射(she)線(xian)對(dui)(dui)人體有一(yi)(yi)定的(de)(de)損害,因(yin)此焊(han)(han)(han)(han)接(jie)中(zhong)、厚板奧氏體不(bu)(bu)銹(xiu)鋼時已(yi)不(bu)(bu)能(neng)(neng)很好的(de)(de)滿足實際(ji)生產(chan)的(de)(de)需(xu)求(qiu)。
熔(rong)(rong)化極(ji)氣(qi)體(ti)保護(hu)焊(han)(han)(han)用焊(han)(han)(han)絲(si)作為電極(ji)(和(he)填充金屬(shu)),焊(han)(han)(han)接(jie)電流可以(yi)大大提高(gao)。由于熔(rong)(rong)深大,焊(han)(han)(han)絲(si)熔(rong)(rong)敷(fu)速度(du)(du)快,提高(gao)了生產效率,改善了勞動(dong)條件,減(jian)少(shao)了焊(han)(han)(han)接(jie)變形(xing),同時還有(you)利于提高(gao)焊(han)(han)(han)接(jie)接(jie)頭(tou)耐(nai)腐蝕(shi)性(xing)能。熔(rong)(rong)化極(ji)氣(qi)體(ti)保護(hu)焊(han)(han)(han)適用于中等和(he)大厚度(du)(du)母(mu)材的(de)焊(han)(han)(han)接(jie)。
熔(rong)化(hua)極(ji)(ji)氣(qi)(qi)(qi)(qi)體保(bao)護(hu)(hu)焊(han)(han),是用(yong)(yong)可(ke)熔(rong)化(hua)的(de)焊(han)(han)絲(si)(si)(si)(si)與被焊(han)(han)工(gong)件之間(jian)的(de)電(dian)(dian)(dian)弧作(zuo)為熱源來熔(rong)化(hua)焊(han)(han)絲(si)(si)(si)(si)和母(mu)材金屬(shu),并向焊(han)(han)接區輸送(song)保(bao)護(hu)(hu)氣(qi)(qi)(qi)(qi)體,使電(dian)(dian)(dian)弧、熔(rong)化(hua)的(de)焊(han)(han)絲(si)(si)(si)(si)、熔(rong)池(chi)(chi)及附近(jin)金屬(shu)免受周圍空氣(qi)(qi)(qi)(qi)的(de)有害(hai)作(zuo)用(yong)(yong),通(tong)過(guo)(guo)(guo)(guo)(guo)(guo)(guo)連續送(song)進焊(han)(han)絲(si)(si)(si)(si)不(bu)斷熔(rong)化(hua)并過(guo)(guo)(guo)(guo)(guo)(guo)(guo)渡(du)(du)到熔(rong)池(chi)(chi),形成焊(han)(han)縫金屬(shu)。熔(rong)化(hua)極(ji)(ji)氣(qi)(qi)(qi)(qi)體保(bao)護(hu)(hu)焊(han)(han)焊(han)(han)接奧氏(shi)體型不(bu)銹鋼時的(de)熔(rong)滴(di)(di)過(guo)(guo)(guo)(guo)(guo)(guo)(guo)渡(du)(du)有滴(di)(di)狀(zhuang)過(guo)(guo)(guo)(guo)(guo)(guo)(guo)渡(du)(du)、短路過(guo)(guo)(guo)(guo)(guo)(guo)(guo)渡(du)(du)和噴射(she)(she)過(guo)(guo)(guo)(guo)(guo)(guo)(guo)渡(du)(du)3種。其中(zhong)滴(di)(di)狀(zhuang)過(guo)(guo)(guo)(guo)(guo)(guo)(guo)渡(du)(du)時,熔(rong)滴(di)(di)直徑(jing)比(bi)焊(han)(han)絲(si)(si)(si)(si)直徑(jing)大(da),飛(fei)濺較大(da),導致(zhi)焊(han)(han)接過(guo)(guo)(guo)(guo)(guo)(guo)(guo)程不(bu)穩定(ding),在生產上(shang)極(ji)(ji)少(shao)使用(yong)(yong)。短路過(guo)(guo)(guo)(guo)(guo)(guo)(guo)渡(du)(du)電(dian)(dian)(dian)弧間(jian)隙小(xiao),電(dian)(dian)(dian)弧電(dian)(dian)(dian)壓較低(di),電(dian)(dian)(dian)弧功率(lv)比(bi)較小(xiao),適用(yong)(yong)于(yu)薄板焊(han)(han)接。生產中(zhong)應用(yong)(yong)最為廣泛(fan)的(de)是噴射(she)(she)過(guo)(guo)(guo)(guo)(guo)(guo)(guo)渡(du)(du),對于(yu)一定(ding)的(de)焊(han)(han)絲(si)(si)(si)(si)和保(bao)護(hu)(hu)氣(qi)(qi)(qi)(qi)體,當(dang)焊(han)(han)接電(dian)(dian)(dian)流增大(da)到臨(lin)界(jie)電(dian)(dian)(dian)流值時(圖4-44),焊(han)(han)絲(si)(si)(si)(si)端頭熔(rong)化(hua)的(de)金屬(shu)被壓縮(suo)成筆尖(jian)(jian)狀(zhuang),以細小(xiao)熔(rong)滴(di)(di)從液柱(zhu)尖(jian)(jian)端高速軸(zhou)向射(she)(she)入熔(rong)池(chi)(chi),即噴射(she)(she)過(guo)(guo)(guo)(guo)(guo)(guo)(guo)渡(du)(du),如圖4-45所示。


