鎢(wu)(wu)(wu)(wu)(wu)極(ji)(ji)惰性(xing)氣(qi)(qi)(qi)體(ti)保(bao)護電(dian)(dian)弧(hu)焊(han)(han)(han)(tungsten inert gas welding,TIG),從屬于GTAW中的非(fei)熔(rong)化極(ji)(ji)惰性(xing)氣(qi)(qi)(qi)體(ti)保(bao)護焊(han)(han)(han),焊(han)(han)(han)接(jie)(jie)時(shi)(shi)鎢(wu)(wu)(wu)(wu)(wu)極(ji)(ji)只起導電(dian)(dian)作用(yong)(yong)(yong),不(bu)作填充(chong)金屬(不(bu)熔(rong)化),如圖4-30所示(shi)。根據保(bao)護氣(qi)(qi)(qi)體(ti)的不(bu)同,分為鎢(wu)(wu)(wu)(wu)(wu)極(ji)(ji)氬(ya)(ya)弧(hu)焊(han)(han)(han)和鎢(wu)(wu)(wu)(wu)(wu)極(ji)(ji)氦弧(hu)焊(han)(han)(han)。焊(han)(han)(han)接(jie)(jie)時(shi)(shi),惰性(xing)氣(qi)(qi)(qi)體(ti)氬(ya)(ya)氣(qi)(qi)(qi)或(huo)(huo)氦氣(qi)(qi)(qi)(Ar或(huo)(huo)He)通過(guo)焊(han)(han)(han)槍或(huo)(huo)其他裝置(zhi)加入焊(han)(han)(han)接(jie)(jie)區(或(huo)(huo)待焊(han)(han)(han)區),鎢(wu)(wu)(wu)(wu)(wu)極(ji)(ji)與被(bei)焊(han)(han)(han)工件之間通電(dian)(dian)產生電(dian)(dian)弧(hu),電(dian)(dian)弧(hu)在(zai)惰性(xing)氣(qi)(qi)(qi)體(ti)的氣(qi)(qi)(qi)氛中燃燒。氬(ya)(ya)氣(qi)(qi)(qi)或(huo)(huo)氦氣(qi)(qi)(qi)(Ar或(huo)(huo)He)在(zai)焊(han)(han)(han)接(jie)(jie)過(guo)程中與鎢(wu)(wu)(wu)(wu)(wu)極(ji)(ji)、焊(han)(han)(han)件、填充(chong)焊(han)(han)(han)絲(si)不(bu)發(fa)生任何化學(xue)、冶金作用(yong)(yong)(yong)、惰性(xing)氣(qi)(qi)(qi)體(ti)保(bao)護焊(han)(han)(han)的顯(xian)著特點是電(dian)(dian)弧(hu)燃燒穩定(ding),能有效地隔絕周圍(wei)空氣(qi)(qi)(qi),使熔(rong)池(chi)、填充(chong)絲(si)不(bu)被(bei)氧化和氮化,因而能獲(huo)得(de)高質量(liang)焊(han)(han)(han)縫,且能進行全位置(zhi)焊(han)(han)(han)接(jie)(jie)。但鎢(wu)(wu)(wu)(wu)(wu)極(ji)(ji)所通過(guo)的電(dian)(dian)流(liu)密(mi)度受(shou)到限制,若通過(guo)電(dian)(dian)流(liu)密(mi)度太大(da),鎢(wu)(wu)(wu)(wu)(wu)極(ji)(ji)會燒損,使焊(han)(han)(han)縫金屬產生夾鎢(wu)(wu)(wu)(wu)(wu)缺欠。由于鎢(wu)(wu)(wu)(wu)(wu)極(ji)(ji)氬(ya)(ya)弧(hu)焊(han)(han)(han)電(dian)(dian)弧(hu)能量(liang)密(mi)度低,也不(bu)能獲(huo)得(de)較(jiao)大(da)的熔(rong)深和較(jiao)高的生產率。采用(yong)(yong)(yong)鎢(wu)(wu)(wu)(wu)(wu)極(ji)(ji)氦弧(hu)焊(han)(han)(han)時(shi)(shi),使用(yong)(yong)(yong)與鎢(wu)(wu)(wu)(wu)(wu)極(ji)(ji)氬(ya)(ya)弧(hu)焊(han)(han)(han)同樣(yang)的電(dian)(dian)流(liu)密(mi)度,鎢極氦弧焊的電弧電壓較高,電弧熱功率高。氦氣作為熱能的載體,它的熱傳導能比氬氣約大9倍。這樣,就有大量的熱能輸送到焊接熔池中去,從而獲得較大的熔深和得到較高的生產率。但是氦氣來源較為困難,價格比氬氣高20~30倍、同時氦氣的密度比氬氣小,要達到同樣的保護效果,氦氣的消耗量高出很多,所以氨弧焊成本很高。焊接薄的和中等厚度的奧氏體型不(bu)銹鋼(gang)板一般極少采用,只有在焊接關鍵焊件時才使用氦弧焊。


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  鎢極(ji)氬弧(hu)(hu)焊(han)(han)(han)(han)時,母材金(jin)屬加熱(re)特(te)點(主要指能量(liang)密度和(he)熱(re)功率大小(xiao))介于(yu)氣焊(han)(han)(han)(han)和(he)焊(han)(han)(han)(han)條電弧(hu)(hu)焊(han)(han)(han)(han)之間(jian),在(zai)很(hen)小(xiao)的(de)(de)焊(han)(han)(han)(han)接(jie)電流(≤10A)下,電弧(hu)(hu)仍可穩定燃燒,特(te)別適于(yu)焊(han)(han)(han)(han)接(jie)薄件或超(chao)薄件奧氏體(ti)型不(bu)銹鋼(gang)的(de)(de)焊(han)(han)(han)(han)接(jie)構件。鎢極(ji)氬弧(hu)(hu)焊(han)(han)(han)(han)時能清(qing)晰(xi)地(di)觀察到(dao)焊(han)(han)(han)(han)接(jie)熔池和(he)熔透情(qing)況、因此,在(zai)要求保(bao)證焊(han)(han)(han)(han)透及要求背面成(cheng)形的(de)(de)情(qing)況下,單面焊(han)(han)(han)(han)采用(yong)內壁(或背面)通氬氣的(de)(de)鎢極(ji)氬弧(hu)(hu)打底焊(han)(han)(han)(han)的(de)(de)方(fang)法,在(zai)國內外已(yi)得到(dao)普遍(bian)應用(yong)。鎢極(ji)氬弧(hu)(hu)焊(han)(han)(han)(han)采用(yong)的(de)(de)填(tian)充絲(si)為(wei)裸焊(han)(han)(han)(han)絲(si),在(zai)施(shi)焊(han)(han)(han)(han)過程中,不(bu)會產生飛濺、焊(han)(han)(han)(han)縫成(cheng)形美觀,焊(han)(han)(han)(han)縫上不(bu)存在(zai)渣(zha)殼,焊(han)(han)(han)(han)后不(bu)需清(qing)理。


  鎢極氬弧焊電弧的熱功率低,焊接速度相對其他電弧焊而言比較小,由于奧氏體不銹鋼管導熱能力較差,如鎢極氬弧焊的焊接速度很慢時、會導致焊接接頭冷卻速度緩慢,在400~800℃的危險溫度區間停留時間較長,會影響焊接接頭耐腐蝕能力(包括晶間腐蝕和均勻腐蝕)。







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