鎢(wu)(wu)極(ji)(ji)(ji)(ji)(ji)惰(duo)性(xing)氣(qi)(qi)(qi)體(ti)(ti)保(bao)護電(dian)(dian)弧(hu)焊(han)(han)(han)(han)(han)(tungsten inert gas welding,TIG),從屬于GTAW中的(de)(de)(de)非熔(rong)化(hua)極(ji)(ji)(ji)(ji)(ji)惰(duo)性(xing)氣(qi)(qi)(qi)體(ti)(ti)保(bao)護焊(han)(han)(han)(han)(han),焊(han)(han)(han)(han)(han)接時(shi)鎢(wu)(wu)極(ji)(ji)(ji)(ji)(ji)只起導電(dian)(dian)作(zuo)用(yong)(yong),不作(zuo)填充(chong)金屬(不熔(rong)化(hua)),如(ru)圖4-30所(suo)示。根據保(bao)護氣(qi)(qi)(qi)體(ti)(ti)的(de)(de)(de)不同,分為(wei)鎢(wu)(wu)極(ji)(ji)(ji)(ji)(ji)氬(ya)弧(hu)焊(han)(han)(han)(han)(han)和鎢(wu)(wu)極(ji)(ji)(ji)(ji)(ji)氦(hai)弧(hu)焊(han)(han)(han)(han)(han)。焊(han)(han)(han)(han)(han)接時(shi),惰(duo)性(xing)氣(qi)(qi)(qi)體(ti)(ti)氬(ya)氣(qi)(qi)(qi)或(huo)(huo)(huo)氦(hai)氣(qi)(qi)(qi)(Ar或(huo)(huo)(huo)He)通(tong)過(guo)焊(han)(han)(han)(han)(han)槍或(huo)(huo)(huo)其(qi)他裝置加入(ru)焊(han)(han)(han)(han)(han)接區(qu)(或(huo)(huo)(huo)待焊(han)(han)(han)(han)(han)區(qu)),鎢(wu)(wu)極(ji)(ji)(ji)(ji)(ji)與(yu)被(bei)焊(han)(han)(han)(han)(han)工件(jian)之間通(tong)電(dian)(dian)產生(sheng)電(dian)(dian)弧(hu),電(dian)(dian)弧(hu)在(zai)惰(duo)性(xing)氣(qi)(qi)(qi)體(ti)(ti)的(de)(de)(de)氣(qi)(qi)(qi)氛(fen)中燃燒(shao)。氬(ya)氣(qi)(qi)(qi)或(huo)(huo)(huo)氦(hai)氣(qi)(qi)(qi)(Ar或(huo)(huo)(huo)He)在(zai)焊(han)(han)(han)(han)(han)接過(guo)程中與(yu)鎢(wu)(wu)極(ji)(ji)(ji)(ji)(ji)、焊(han)(han)(han)(han)(han)件(jian)、填充(chong)焊(han)(han)(han)(han)(han)絲(si)不發(fa)生(sheng)任何化(hua)學、冶(ye)金作(zuo)用(yong)(yong)、惰(duo)性(xing)氣(qi)(qi)(qi)體(ti)(ti)保(bao)護焊(han)(han)(han)(han)(han)的(de)(de)(de)顯著特(te)點(dian)是電(dian)(dian)弧(hu)燃燒(shao)穩定,能有效地隔絕周(zhou)圍(wei)空氣(qi)(qi)(qi),使熔(rong)池、填充(chong)絲(si)不被(bei)氧化(hua)和氮化(hua),因而能獲得高質量(liang)焊(han)(han)(han)(han)(han)縫(feng),且能進行全位置焊(han)(han)(han)(han)(han)接。但鎢(wu)(wu)極(ji)(ji)(ji)(ji)(ji)所(suo)通(tong)過(guo)的(de)(de)(de)電(dian)(dian)流(liu)密度(du)(du)受到限(xian)制,若通(tong)過(guo)電(dian)(dian)流(liu)密度(du)(du)太大,鎢(wu)(wu)極(ji)(ji)(ji)(ji)(ji)會(hui)燒(shao)損,使焊(han)(han)(han)(han)(han)縫(feng)金屬產生(sheng)夾(jia)鎢(wu)(wu)缺欠(qian)。由于鎢(wu)(wu)極(ji)(ji)(ji)(ji)(ji)氬(ya)弧(hu)焊(han)(han)(han)(han)(han)電(dian)(dian)弧(hu)能量(liang)密度(du)(du)低,也不能獲得較(jiao)大的(de)(de)(de)熔(rong)深(shen)和較(jiao)高的(de)(de)(de)生(sheng)產率。采(cai)用(yong)(yong)鎢(wu)(wu)極(ji)(ji)(ji)(ji)(ji)氦(hai)弧(hu)焊(han)(han)(han)(han)(han)時(shi),使用(yong)(yong)與(yu)鎢(wu)(wu)極(ji)(ji)(ji)(ji)(ji)氬(ya)弧(hu)焊(han)(han)(han)(han)(han)同樣的(de)(de)(de)電(dian)(dian)流(liu)密度(du)(du),鎢極氦弧焊的電弧電壓較高,電弧熱功率高。氦氣作為熱能的載體,它的熱傳導能比氬氣約大9倍。這樣,就有大量的熱能輸送到焊接熔池中去,從而獲得較大的熔深和得到較高的生產率。但是氦氣來源較為困難,價格比氬氣高20~30倍、同時氦氣的密度比氬氣小,要達到同樣的保護效果,氦氣的消耗量高出很多,所以氨弧焊成本很高。焊接薄的和中等厚度的奧氏體型不銹鋼板(ban)一般極少采用,只有在焊接關鍵焊件時才使用氦弧焊。

鎢(wu)極氬弧(hu)焊(han)(han)時,母(mu)材金屬加熱特(te)(te)點(主要指能(neng)量密度和熱功率(lv)大小(xiao))介于(yu)氣焊(han)(han)和焊(han)(han)條電(dian)弧(hu)焊(han)(han)之間,在(zai)很(hen)小(xiao)的焊(han)(han)接(jie)電(dian)流(≤10A)下(xia),電(dian)弧(hu)仍可穩定燃燒,特(te)(te)別適于(yu)焊(han)(han)接(jie)薄(bo)件(jian)或超薄(bo)件(jian)奧(ao)氏體型(xing)不銹鋼的焊(han)(han)接(jie)構件(jian)。鎢(wu)極氬弧(hu)焊(han)(han)時能(neng)清晰(xi)地觀察到(dao)焊(han)(han)接(jie)熔(rong)池和熔(rong)透情(qing)況、因(yin)此,在(zai)要求保證(zheng)焊(han)(han)透及要求背面(mian)成形的情(qing)況下(xia),單面(mian)焊(han)(han)采用內壁(或背面(mian))通氬氣的鎢(wu)極氬弧(hu)打底焊(han)(han)的方法,在(zai)國內外已得到(dao)普遍應用。鎢(wu)極氬弧(hu)焊(han)(han)采用的填充絲為(wei)裸焊(han)(han)絲,在(zai)施焊(han)(han)過程中,不會產生飛(fei)濺、焊(han)(han)縫成形美觀,焊(han)(han)縫上不存在(zai)渣殼(ke),焊(han)(han)后不需清理。
鎢極氬弧焊電弧的熱功率低,焊接速度相對其他電弧焊而言比較小,由于奧氏體不銹鋼管導熱能力較差,如鎢極氬弧焊的焊接速度很慢時、會導致焊接接頭冷卻速度緩慢,在400~800℃的危險溫度區間停留時間較長,會影響焊接接頭耐腐蝕能力(包括晶間腐蝕和均勻腐蝕)。

