管道(dao)壁厚計算(suan)方法(fa)大多等效(xiao)或參(can)照采用ASME等標準(zhun)規范體系。因國(guo)內行業分(fen)工不同導致管道(dao)類別較多。
1. 工業管(guan)道與國(guo)外規范(fan)的比(bi)較
GB/T 20801《壓(ya)力管道(dao)(dao)規范 工(gong)(gong)(gong)業管道(dao)(dao)》因(yin)被國家安全技術法規TSG D0001《壓(ya)力管道(dao)(dao)安全技術監察規程工(gong)(gong)(gong)業管道(dao)(dao)》引用(yong)(yong)而成為強(qiang)制標(biao)準(zhun),與常用(yong)(yong)的(de)SH/T 3059《石油化工(gong)(gong)(gong)管道(dao)(dao)設計(ji)器(qi)材(cai)選用(yong)(yong)規范》、DL/T 5054《火力發電廠汽(qi)水(shui)管道(dao)(dao)設計(ji)規范》、GB 50316《工(gong)(gong)(gong)業金屬管道(dao)(dao)設計(ji)規范》等(deng)標(biao)準(zhun)等(deng)同采用(yong)(yong)了ASME B31.3管道(dao)(dao)壁(bi)厚計(ji)算(suan)公式,計(ji)算(suan)時材(cai)料許用(yong)(yong)應力取值稍有差別。
目前ASME B31.3的有(you)效版本在分母SE項(xiang)增加了一(yi)個焊接接頭強度降低系數,GB/T20801和SH/T3059也進行了修改。
GB 50316 是國家強制標準,仍然有效(xiao),將(jiang)要(yao)發布的(de)新(xin)版規范內也將(jiang)增加焊接(jie)接(jie)頭(tou)強度降(jiang)低系數,但其許(xu)用應力取值偏保(bao)守。
動力管(guan)(guan)(guan)(guan)道(dao)(dao)規范ASME B31.1 僅對焊接鋼(gang)管(guan)(guan)(guan)(guan)而不對無(wu)(wu)縫鋼(gang)管(guan)(guan)(guan)(guan)增(zeng)加(jia)焊接接頭強(qiang)度(du)降(jiang)低系(xi)數(shu),這(zhe)點與國(guo)內電力行(xing)(xing)業的動力管(guan)(guan)(guan)(guan)道(dao)(dao)規范是(shi)(shi)一致(zhi)(zhi)的。DL/T 5054與現行(xing)(xing)的ASME B31.1是(shi)(shi)一致(zhi)(zhi)的,許用應力取值相對于ASME B31.3高,特(te)別是(shi)(shi)無(wu)(wu)縫鋼(gang)管(guan)(guan)(guan)(guan)在蠕變溫度(du)下的計(ji)算(suan)結果比工藝管(guan)(guan)(guan)(guan)道(dao)(dao)要小得多。國(guo)內各工業管(guan)(guan)(guan)(guan)道(dao)(dao)規范因標準(zhun)不同(tong)可能(neng)導致(zhi)(zhi)管(guan)(guan)(guan)(guan)道(dao)(dao)壁厚計(ji)算(suan)和取值結果完全不同(tong)。
2. 國內工業管(guan)(guan)道(dao)規范和長輸管(guan)(guan)道(dao)、公用管(guan)(guan)道(dao)規范的比較
GB 50253《輸(shu)油管(guan)道(dao)設(she)(she)計規范(fan)》、GB 50251《輸(shu)氣管(guan)道(dao)設(she)(she)計規范(fan)》主(zhu)要參照ASME B31.4《液態烴(jing)和(he)其(qi)他液體管(guan)線輸(shu)送系統》、ASME B31.8《輸(shu)氣和(he)配氣管(guan)道(dao)系統》。
無論(lun)是長輸(shu)管(guan)(guan)道(dao)(dao)還是燃(ran)氣管(guan)(guan)道(dao)(dao),均引入了設計(ji)系數(shu)的(de)概念。因(yin)長輸(shu)管(guan)(guan)道(dao)(dao)和(he)燃(ran)氣管(guan)(guan)道(dao)(dao)許(xu)用(yong)(yong)應力取值(zhi)相(xiang)對較(jiao)高且(qie)不考慮(lv)腐蝕裕(yu)度(因(yin)有(you)陰極保護)和(he)負偏差(設計(ji)系數(shu)中已考慮(lv))等厚(hou)度附加量,同(tong)等條件下,長輸(shu)管(guan)(guan)道(dao)(dao)和(he)公用(yong)(yong)管(guan)(guan)道(dao)(dao)的(de)壁(bi)厚(hou)計(ji)算和(he)取值(zhi)比工(gong)業管(guan)(guan)道(dao)(dao)要(yao)薄很(hen)多。當工(gong)業管(guan)(guan)道(dao)(dao)與(yu)長輸(shu)管(guan)(guan)道(dao)(dao)、公用(yong)(yong)管(guan)(guan)道(dao)(dao),或不同(tong)設計(ji)系數(shu)長輸(shu)管(guan)(guan)道(dao)(dao)、公用(yong)(yong)管(guan)(guan)道(dao)(dao)之(zhi)間(jian)直接焊接連接時,因(yin)壁(bi)厚(hou)差異不宜直接用(yong)(yong)打破口的(de)形(xing)式連接,而是要(yao)加一(yi)段(duan)過渡管(guan)(guan)段(duan)。
3. 負壓工況下管道壁(bi)厚校核
上面(mian)對各種標準(zhun)規范在(zai)內(nei)壓(ya)下壓(ya)力管(guan)(guan)(guan)道的(de)壁(bi)厚計(ji)(ji)算進行了(le)比(bi)較分析(xi),按內(nei)壓(ya)壁(bi)厚計(ji)(ji)算并(bing)考(kao)慮(lv)其他因素(su)選取的(de)壁(bi)厚可保證壓(ya)力管(guan)(guan)(guan)道的(de)強度在(zai)內(nei)壓(ya)下不會(hui)失(shi)效(xiao)。有時還要考(kao)慮(lv)外壓(ya)工(gong)況(kuang)下,特別是大口徑薄壁(bi)管(guan)(guan)(guan)道,應校核管(guan)(guan)(guan)道的(de)壁(bi)厚或許用(yong)外壓(ya),確(que)保管(guan)(guan)(guan)道剛度和(he)安(an)全運(yun)行。
(1)ASME B31.3對(dui)直管(guan)外(wai)壓下壁厚計算和加強(qiang)圈要求,應符合ASME規范第VII 卷第1冊UG-28。
(2)GB/T 20801對(dui)直(zhi)管(guan)的(de)外(wai)(wai)壓(ya)(真空(kong))設計是按GB/T 150。同(tong)時(shi)對(dui)L/T≥25且D/T。≥65,當設計溫度(du)不超過300℃時(shi),可簡化公式(3.3.9)計算(suan)(suan)許用外(wai)(wai)壓(ya)。GB/T 20801簡化的(de)許用外(wai)(wai)壓(ya)計算(suan)(suan)公式和GB/T 150的(de)計算(suan)(suan)結果是一致的(de)。ASME 規范第VII卷(juan)第1冊UG-28在相同(tong)條件(jian)下也可得出相同(tong)得結果。
(3)如果許用外壓不滿足設(she)計條件,可(ke)按GB/T 150或ASME 規范第VII卷第1冊UG-29、UG-30設(she)計加強圈。

