法蘭接頭是由法蘭、密(mi)封墊片及連接螺栓三種元件組成的一個承壓管道連接件。在法蘭密封接頭中,墊片是最主要的密封元件。對于非金屬墊片來說,法蘭接頭的密封是通過擰緊螺栓,使法蘭與墊片接觸表面及其墊片內部造成較大的壓緊應力,從而一方面使墊片表面與法蘭表面緊密貼合以填滿法蘭表面的微間隙,另一方面減小墊片材料的孔隙率,即減小被密封流體的泄漏通道,從而實現法蘭接頭的密封。由于任何制造或加工方法都不可能形成絕對光滑的理想表面,也不可能實現密封面間的完全嵌合以及密封件本身孔隙的完全阻塞,所以在相互接觸的密封面間和密封墊片內部總是存在著微小的間隙或通道。因而,對墊片密封來說,泄漏總是不可避免的。當介質以一定的壓力通過螺栓法蘭連接時,總會在密封點處出現泄漏。
法蘭接頭的(de)密封(feng)(feng)失(shi)效形式主要(yao)表現為泄(xie)漏。泄(xie)漏輕則造成能源、原材料的(de)大量浪費,重(zhong)則導(dao)致設備報(bao)廢(fei)、停(ting)工(gong)停(ting)產(chan)、人員傷亡(wang)和嚴重(zhong)的(de)環境污染。隨著(zhu)現代(dai)石油、化工(gong)、原子能、航天及(ji)深(shen)海技術的(de)迅(xun)速發(fa)展(zhan),對管(guan)道及(ji)其裝(zhuang)置的(de)密封(feng)(feng)提出了更嚴格的(de)要(yao)求(qiu),因而密封(feng)(feng)墊片的(de)地位更加重(zhong)要(yao)。
在墊片密封(feng)的(de)(de)法蘭接頭(tou)中,雖然泄漏無法避免,但可以控制在一(yi)(yi)定(ding)的(de)(de)范圍內。墊片密封(feng)的(de)(de)可靠性與連接結構的(de)(de)形式(shi)、介質特(te)性、工(gong)況條件等諸多因(yin)素有(you)關(guan),而且(qie)最主要的(de)(de)是(shi)(shi)與所采用的(de)(de)密封(feng)墊片材料(liao)和其結構有(you)關(guan)。影響墊片密封(feng)的(de)(de)因(yin)素很多,至今(jin)還是(shi)(shi)一(yi)(yi)個未能定(ding)量(liang)的(de)(de)問題,因(yin)此(ci)研究(jiu)墊片密封(feng)的(de)(de)工(gong)作,至今(jin)仍然是(shi)(shi)工(gong)業界(jie)普(pu)遍(bian)關(guan)注的(de)(de)問題。
本篇就墊(dian)(dian)(dian)片(pian)(pian)(pian)基礎知(zhi)識(shi)、墊(dian)(dian)(dian)片(pian)(pian)(pian)結構(gou)及其標(biao)準進行描述,共(gong)4章組成,內容包(bao)括墊(dian)(dian)(dian)片(pian)(pian)(pian)的一般結構(gou)型式(shi)(shi)、種類、參(can)數和設計選(xuan)用;非金(jin)(jin)屬(shu)(shu)平墊(dian)(dian)(dian)片(pian)(pian)(pian)(含(han)(han)非金(jin)(jin)屬(shu)(shu)軟墊(dian)(dian)(dian)片(pian)(pian)(pian)及聚四氟(fu)乙(yi)烯包(bao)覆墊(dian)(dian)(dian)片(pian)(pian)(pian));金(jin)(jin)屬(shu)(shu)復合墊(dian)(dian)(dian)片(pian)(pian)(pian)(含(han)(han)纏(chan)繞式(shi)(shi)墊(dian)(dian)(dian)片(pian)(pian)(pian)、金(jin)(jin)屬(shu)(shu)包(bao)覆墊(dian)(dian)(dian)片(pian)(pian)(pian)、金(jin)(jin)屬(shu)(shu)沖齒板柔(rou)性石墨復合墊(dian)(dian)(dian)片(pian)(pian)(pian)、柔(rou)性石墨金(jin)(jin)屬(shu)(shu)波齒復合墊(dian)(dian)(dian)片(pian)(pian)(pian))及金(jin)(jin)屬(shu)(shu)墊(dian)(dian)(dian)片(pian)(pian)(pian)(含(han)(han)金(jin)(jin)屬(shu)(shu)環形(xing)墊(dian)(dian)(dian)片(pian)(pian)(pian)、金(jin)(jin)屬(shu)(shu)齒形(xing)墊(dian)(dian)(dian)片(pian)(pian)(pian)及R型、RX型及BX型專用自(zi)緊密封金(jin)(jin)屬(shu)(shu)環墊(dian)(dian)(dian))等。

