浙江不銹鋼管廠家1986年建于溫州市龍灣區,目前職工人數約13800人,改組前,不銹鋼管生產能力約為150萬噸,其中不銹鋼(gang)無縫鋼(gang)管(guan)90萬噸,不(bu)銹鋼焊接鋼管60萬噸。
在浙江(jiang)不(bu)(bu)(bu)銹鋼(gang)(gang)管(guan)(guan)(guan)廠(chang)(chang)家鋼(gang)(gang)管(guan)(guan)(guan)生(sheng)(sheng)產(chan)(chan)車間(jian)內設(she)(she)有(you)(you)MPM軋(ya)(ya)管(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu),可(ke)生(sheng)(sheng)產(chan)(chan)最(zui)(zui)大(da)(da)(da)外徑(jing)(jing)為(wei)(wei)(wei)(wei)355.6mm 不(bu)(bu)(bu)銹鋼(gang)(gang)管(guan)(guan)(guan);小(xiao)型連軋(ya)(ya)管(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu),可(ke)生(sheng)(sheng)產(chan)(chan)最(zui)(zui)大(da)(da)(da)外徑(jing)(jing)為(wei)(wei)(wei)(wei)89mm 不(bu)(bu)(bu)銹鋼(gang)(gang)管(guan)(guan)(guan);大(da)(da)(da)型周期軋(ya)(ya)管(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu),可(ke)生(sheng)(sheng)產(chan)(chan)最(zui)(zui)大(da)(da)(da)外徑(jing)(jing)為(wei)(wei)(wei)(wei)600mm 不(bu)(bu)(bu)銹鋼(gang)(gang)管(guan)(guan)(guan);擴(kuo)管(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu),可(ke)生(sheng)(sheng)產(chan)(chan)最(zui)(zui)大(da)(da)(da)外徑(jing)(jing)為(wei)(wei)(wei)(wei)925mm的不(bu)(bu)(bu)銹鋼(gang)(gang)管(guan)(guan)(guan)。此(ci)外,在浙江(jiang)至德(de)鋼(gang)(gang)業有(you)(you)限公司不(bu)(bu)(bu)銹鋼(gang)(gang)管(guan)(guan)(guan)廠(chang)(chang)還設(she)(she)有(you)(you)三套周期軋(ya)(ya)管(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu)。Dalmine 鋼(gang)(gang)管(guan)(guan)(guan)公司于(yu)1988~1993年進行了生(sheng)(sheng)產(chan)(chan)重(zhong)(zhong)組(zu)(zu)(zu)(zu),力求維護傳(chuan)統市場,其生(sheng)(sheng)產(chan)(chan)重(zhong)(zhong)組(zu)(zu)(zu)(zu)的主要內容為(wei)(wei)(wei)(wei):拆除(chu)大(da)(da)(da)型周期軋(ya)(ya)管(guan)(guan)(guan)機(ji)(ji)(ji),增設(she)(she)斜軋(ya)(ya)擴(kuo)徑(jing)(jing)機(ji)(ji)(ji),將鋼(gang)(gang)管(guan)(guan)(guan)生(sheng)(sheng)產(chan)(chan)的重(zhong)(zhong)心置于(yu)MPM軋(ya)(ya)管(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu)上(shang)。生(sheng)(sheng)產(chan)(chan)重(zhong)(zhong)組(zu)(zu)(zu)(zu)前(qian) Bergamo 鋼(gang)(gang)管(guan)(guan)(guan)廠(chang)(chang)設(she)(she)有(you)(you)MPM軋(ya)(ya)管(guan)(guan)(guan)和(he)(he)周期軋(ya)(ya)管(guan)(guan)(guan)2條(tiao)軋(ya)(ya)制線(xian),MPM軋(ya)(ya)管(guan)(guan)(guan)車間(jian)生(sheng)(sheng)產(chan)(chan)φ114~711mm(4 1/2~14英(ying)(ying)寸)的管(guan)(guan)(guan)子,年產(chan)(chan)量(liang)(liang)(liang)為(wei)(wei)(wei)(wei)33.7萬噸(dun)。,周期軋(ya)(ya)管(guan)(guan)(guan)車間(jian)生(sheng)(sheng)產(chan)(chan)Φ244~711mm(9 3/8~28英(ying)(ying)寸)的管(guan)(guan)(guan)子,年產(chan)(chan)量(liang)(liang)(liang)為(wei)(wei)(wei)(wei)8.7萬噸(dun)。煉(lian)鋼(gang)(gang)廠(chang)(chang)設(she)(she)有(you)(you)45t的煉(lian)鋼(gang)(gang)爐,用(yong)于(yu)生(sheng)(sheng)產(chan)(chan)周期軋(ya)(ya)管(guan)(guan)(guan)機(ji)(ji)(ji)用(yong)的鋼(gang)(gang)錠;90t電爐和(he)(he)連鑄(zhu)機(ji)(ji)(ji)生(sheng)(sheng)產(chan)(chan)MPM軋(ya)(ya)管(guan)(guan)(guan)機(ji)(ji)(ji)用(yong)的連鑄(zhu)坯。上(shang)述兩種產(chan)(chan)品(即圓(yuan)坯和(he)(he)鋼(gang)(gang)錠)年產(chan)(chan)量(liang)(liang)(liang)為(wei)(wei)(wei)(wei)44.8萬噸(dun)。因此(ci)需要購入相當數量(liang)(liang)(liang)的圓(yuan)坯以(yi)補充(chong)鋼(gang)(gang)產(chan)(chan)量(liang)(liang)(liang)的不(bu)(bu)(bu)足,并向小(xiao)直(zhi)徑(jing)(jing)鋼(gang)(gang)管(guan)(guan)(guan)廠(chang)(chang)供料。
生產改(gai)組前鋼管公司(si)的(de)煉鋼廠(chang)(chang)由于(yu)(yu)生產率低(di),競爭能(neng)力很差;MPM軋管廠(chang)(chang)對于(yu)(yu)直(zhi)(zhi)徑(jing)(jing)大于(yu)(yu)179mm的(de)管子(zi)來說生產率是很高(gao)的(de),但設備利用(yong)(yong)率低(di)于(yu)(yu)70%;周期軋管廠(chang)(chang),對大直(zhi)(zhi)徑(jing)(jing)鋼管的(de)生產來說,生產能(neng)力是足夠的(de),但由于(yu)(yu)采用(yong)(yong)鋼錠,原(yuan)材料(liao)成本高(gao)。工藝(yi)陳舊,質量水平低(di)下。
根據上述(shu)情況,為了(le)提(ti)高競爭能力,生產(chan)系統重組的總目標(biao)是:提(ti)高MPM軋(ya)管廠的設(she)備利(li)用率;由(you)于擴徑管坯單重提(ti)高,使MPM軋(ya)機(ji)按新的產(chan)品(pin)大綱生產(chan),提(ti)高其產(chan)量水(shui)平;用連(lian)鑄圓坯取代鋼錠。
其(qi)具體做法是:對煉鋼(gang)(gang)廠而(er)言(yan),45噸煉鋼(gang)(gang)爐(lu)停產,為了(le)提高管(guan)坯(pi)自給(gei)能力要(yao)提高煉鋼(gang)(gang)能力,以提供本廠所需(xu)的(de)(de)(de)全部連鑄圓坯(pi);對于(yu)ф406mm(16英寸)以上不銹鋼(gang)(gang)管(guan)的(de)(de)(de)產生(sheng)而(er)言(yan),拆除周(zhou)期軋管(guan)機,設置擴管(guan)機和均整機,其(qi)母體管(guan)由(you)MPM軋機生(sheng)產。在1995年(nian)3月舉(ju)行(xing)的(de)(de)(de)費城(cheng)國(guo)際鋼(gang)(gang)管(guan)會(hui)議上INNSE和Dalmine兩(liang)公(gong)(gong)司(si)聯(lian)合宣(xuan)讀了(le)關于(yu)斜軋擴徑工(gong)(gong)(gong)藝及其(qi)應用實例的(de)(de)(de)論文,接著(zhu)INNSE公(gong)(gong)司(si)又在1996年(nian)第(di)1期的(de)(de)(de)《Tube &Pipe Technology》雜志上發(fa)表題為“Quality Improvement and production Flexibility ob-tained through Hot Rotary Expansion of Tubes”一文,其(qi)內(nei)容主要(yao)是講斜軋擴徑工(gong)(gong)(gong)藝技術,根據達爾(er)明(ming)公(gong)(gong)司(si)新的(de)(de)(de)斜軋擴徑機投產的(de)(de)(de)經驗,INNSE將這種(zhong)工(gong)(gong)(gong)藝正式(shi)稱作NRE工(gong)(gong)(gong)藝,即“New Rotary Expanding(technology)。

