浙江不銹鋼管廠家1986年建于溫州市龍灣區,目前職工人數約13800人,改組前,不銹鋼管生產能力約為150萬噸,其中不銹鋼(gang)無縫鋼(gang)管90萬噸,不(bu)銹(xiu)鋼(gang)焊接鋼(gang)管60萬噸。
在(zai)浙(zhe)江不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)廠(chang)(chang)家鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)車(che)間(jian)內設(she)有(you)MPM軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu),可(ke)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)最大外(wai)(wai)(wai)徑(jing)為(wei)(wei)355.6mm 不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan);小(xiao)型(xing)連軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu),可(ke)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)最大外(wai)(wai)(wai)徑(jing)為(wei)(wei)89mm 不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan);大型(xing)周期軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu),可(ke)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)最大外(wai)(wai)(wai)徑(jing)為(wei)(wei)600mm 不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan);擴管(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu),可(ke)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)最大外(wai)(wai)(wai)徑(jing)為(wei)(wei)925mm的(de)(de)不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)。此(ci)外(wai)(wai)(wai),在(zai)浙(zhe)江至(zhi)德鋼(gang)(gang)(gang)業(ye)有(you)限(xian)公(gong)司不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)廠(chang)(chang)還(huan)設(she)有(you)三套周期軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu)。Dalmine 鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)公(gong)司于(yu)1988~1993年(nian)進行了生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)重(zhong)組(zu)(zu),力求維護(hu)傳(chuan)統(tong)市(shi)場(chang),其生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)重(zhong)組(zu)(zu)的(de)(de)主要內容為(wei)(wei):拆除大型(xing)周期軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機(ji)(ji),增(zeng)設(she)斜軋(ya)(ya)(ya)(ya)擴徑(jing)機(ji)(ji),將鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)的(de)(de)重(zhong)心置(zhi)于(yu)MPM軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu)上。生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)重(zhong)組(zu)(zu)前 Bergamo 鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)廠(chang)(chang)設(she)有(you)MPM軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)和(he)周期軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)2條軋(ya)(ya)(ya)(ya)制線,MPM軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)車(che)間(jian)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)φ114~711mm(4 1/2~14英寸)的(de)(de)管(guan)(guan)(guan)(guan)子,年(nian)產(chan)(chan)(chan)(chan)量為(wei)(wei)33.7萬噸。,周期軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)車(che)間(jian)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)Φ244~711mm(9 3/8~28英寸)的(de)(de)管(guan)(guan)(guan)(guan)子,年(nian)產(chan)(chan)(chan)(chan)量為(wei)(wei)8.7萬噸。煉鋼(gang)(gang)(gang)廠(chang)(chang)設(she)有(you)45t的(de)(de)煉鋼(gang)(gang)(gang)爐,用(yong)(yong)于(yu)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)周期軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機(ji)(ji)用(yong)(yong)的(de)(de)鋼(gang)(gang)(gang)錠;90t電爐和(he)連鑄(zhu)機(ji)(ji)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)MPM軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)機(ji)(ji)用(yong)(yong)的(de)(de)連鑄(zhu)坯(pi)。上述兩種產(chan)(chan)(chan)(chan)品(即圓坯(pi)和(he)鋼(gang)(gang)(gang)錠)年(nian)產(chan)(chan)(chan)(chan)量為(wei)(wei)44.8萬噸。因此(ci)需要購(gou)入相當數量的(de)(de)圓坯(pi)以補充鋼(gang)(gang)(gang)產(chan)(chan)(chan)(chan)量的(de)(de)不(bu)(bu)足,并向小(xiao)直徑(jing)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)廠(chang)(chang)供料。
生產(chan)(chan)改組前鋼(gang)管(guan)公司的(de)(de)煉(lian)鋼(gang)廠由于(yu)生產(chan)(chan)率(lv)(lv)低,競爭能(neng)力很(hen)差;MPM軋管(guan)廠對(dui)于(yu)直徑(jing)大于(yu)179mm的(de)(de)管(guan)子來說(shuo)生產(chan)(chan)率(lv)(lv)是很(hen)高的(de)(de),但設備(bei)利(li)用率(lv)(lv)低于(yu)70%;周期軋管(guan)廠,對(dui)大直徑(jing)鋼(gang)管(guan)的(de)(de)生產(chan)(chan)來說(shuo),生產(chan)(chan)能(neng)力是足夠的(de)(de),但由于(yu)采(cai)用鋼(gang)錠,原(yuan)材料成(cheng)本(ben)高。工(gong)藝陳(chen)舊,質量水平低下。
根據上述(shu)情況,為了提(ti)(ti)高(gao)競爭能力(li),生(sheng)產系統重組的(de)(de)總目標是:提(ti)(ti)高(gao)MPM軋管廠的(de)(de)設備利用率;由于擴(kuo)徑管坯單(dan)重提(ti)(ti)高(gao),使MPM軋機按新的(de)(de)產品(pin)大綱生(sheng)產,提(ti)(ti)高(gao)其產量水平;用連鑄(zhu)圓坯取(qu)代鋼錠。
其具體做法是:對煉(lian)鋼(gang)廠(chang)而言,45噸煉(lian)鋼(gang)爐停產,為了提(ti)高(gao)管坯自給能力要(yao)提(ti)高(gao)煉(lian)鋼(gang)能力,以提(ti)供本廠(chang)所(suo)需的(de)全部連(lian)鑄圓坯;對于ф406mm(16英(ying)寸)以上(shang)不銹鋼(gang)管的(de)產生(sheng)(sheng)而言,拆除周期(qi)(qi)軋管機,設置擴(kuo)管機和(he)均整機,其母體管由(you)MPM軋機生(sheng)(sheng)產。在(zai)1995年3月舉行的(de)費城(cheng)國際鋼(gang)管會議上(shang)INNSE和(he)Dalmine兩公司(si)聯合宣讀了關于斜軋擴(kuo)徑(jing)工(gong)藝及其應用實例的(de)論(lun)文(wen),接(jie)著(zhu)INNSE公司(si)又在(zai)1996年第1期(qi)(qi)的(de)《Tube &Pipe Technology》雜志上(shang)發表題為“Quality Improvement and production Flexibility ob-tained through Hot Rotary Expansion of Tubes”一文(wen),其內容主(zhu)要(yao)是講斜軋擴(kuo)徑(jing)工(gong)藝技術(shu),根據達爾明(ming)公司(si)新的(de)斜軋擴(kuo)徑(jing)機投產的(de)經驗,INNSE將這種工(gong)藝正式稱作NRE工(gong)藝,即“New Rotary Expanding(technology)。