浙江不銹鋼管廠家1986年建于溫州市龍灣區,目前職工人數約13800人,改組前,不銹鋼管生產能力約為150萬噸,其中不銹鋼無縫鋼管90萬噸,不銹鋼焊接鋼管(guan)60萬噸。


在(zai)(zai)浙(zhe)江(jiang)不(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠(chang)家鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)生產(chan)(chan)(chan)(chan)(chan)車(che)(che)間內(nei)設(she)(she)(she)有MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu),可(ke)生產(chan)(chan)(chan)(chan)(chan)最(zui)大(da)外(wai)徑(jing)(jing)為(wei)355.6mm 不(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);小型(xing)連軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu),可(ke)生產(chan)(chan)(chan)(chan)(chan)最(zui)大(da)外(wai)徑(jing)(jing)為(wei)89mm 不(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);大(da)型(xing)周(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu),可(ke)生產(chan)(chan)(chan)(chan)(chan)最(zui)大(da)外(wai)徑(jing)(jing)為(wei)600mm 不(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);擴管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu),可(ke)生產(chan)(chan)(chan)(chan)(chan)最(zui)大(da)外(wai)徑(jing)(jing)為(wei)925mm的(de)(de)不(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)。此(ci)外(wai),在(zai)(zai)浙(zhe)江(jiang)至德鋼(gang)(gang)(gang)業有限公司不(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠(chang)還設(she)(she)(she)有三(san)套周(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu)。Dalmine 鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)公司于(yu)(yu)1988~1993年(nian)進行(xing)了(le)生產(chan)(chan)(chan)(chan)(chan)重(zhong)組(zu)(zu)(zu)(zu),力求維護傳統市場,其生產(chan)(chan)(chan)(chan)(chan)重(zhong)組(zu)(zu)(zu)(zu)的(de)(de)主要(yao)內(nei)容(rong)為(wei):拆除(chu)大(da)型(xing)周(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji),增設(she)(she)(she)斜軋(ya)(ya)擴徑(jing)(jing)機(ji)(ji)(ji),將鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)生產(chan)(chan)(chan)(chan)(chan)的(de)(de)重(zhong)心置于(yu)(yu)MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)(zu)上(shang)。生產(chan)(chan)(chan)(chan)(chan)重(zhong)組(zu)(zu)(zu)(zu)前 Bergamo 鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠(chang)設(she)(she)(she)有MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)和周(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)2條軋(ya)(ya)制線(xian),MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)車(che)(che)間生產(chan)(chan)(chan)(chan)(chan)φ114~711mm(4 1/2~14英寸(cun))的(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi),年(nian)產(chan)(chan)(chan)(chan)(chan)量(liang)為(wei)33.7萬噸(dun)。,周(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)車(che)(che)間生產(chan)(chan)(chan)(chan)(chan)Φ244~711mm(9 3/8~28英寸(cun))的(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi),年(nian)產(chan)(chan)(chan)(chan)(chan)量(liang)為(wei)8.7萬噸(dun)。煉(lian)鋼(gang)(gang)(gang)廠(chang)設(she)(she)(she)有45t的(de)(de)煉(lian)鋼(gang)(gang)(gang)爐,用(yong)(yong)于(yu)(yu)生產(chan)(chan)(chan)(chan)(chan)周(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)用(yong)(yong)的(de)(de)鋼(gang)(gang)(gang)錠;90t電爐和連鑄機(ji)(ji)(ji)生產(chan)(chan)(chan)(chan)(chan)MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)用(yong)(yong)的(de)(de)連鑄坯(pi)。上(shang)述兩(liang)種產(chan)(chan)(chan)(chan)(chan)品(即圓(yuan)坯(pi)和鋼(gang)(gang)(gang)錠)年(nian)產(chan)(chan)(chan)(chan)(chan)量(liang)為(wei)44.8萬噸(dun)。因此(ci)需要(yao)購入(ru)相(xiang)當數量(liang)的(de)(de)圓(yuan)坯(pi)以補(bu)充鋼(gang)(gang)(gang)產(chan)(chan)(chan)(chan)(chan)量(liang)的(de)(de)不(bu)足,并向小直徑(jing)(jing)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠(chang)供料。


 生(sheng)(sheng)產改組(zu)前(qian)鋼(gang)管(guan)(guan)公司的煉(lian)鋼(gang)廠由(you)(you)于(yu)(yu)(yu)生(sheng)(sheng)產率(lv)(lv)低(di),競爭能(neng)力很差;MPM軋管(guan)(guan)廠對于(yu)(yu)(yu)直徑(jing)大于(yu)(yu)(yu)179mm的管(guan)(guan)子來(lai)說生(sheng)(sheng)產率(lv)(lv)是很高的,但(dan)設備利(li)用(yong)率(lv)(lv)低(di)于(yu)(yu)(yu)70%;周期軋管(guan)(guan)廠,對大直徑(jing)鋼(gang)管(guan)(guan)的生(sheng)(sheng)產來(lai)說,生(sheng)(sheng)產能(neng)力是足夠的,但(dan)由(you)(you)于(yu)(yu)(yu)采用(yong)鋼(gang)錠(ding),原材(cai)料成本高。工(gong)藝陳舊,質量水(shui)平低(di)下。


 根據上述(shu)情(qing)況(kuang),為(wei)了提高競爭能力,生產系統重組的總目標是(shi):提高MPM軋(ya)管(guan)廠(chang)的設備(bei)利用率;由于擴徑管(guan)坯單重提高,使MPM軋(ya)機按(an)新的產品大綱生產,提高其產量水平;用連鑄圓坯取代鋼錠(ding)。


 其具體(ti)(ti)做法(fa)是:對煉鋼(gang)(gang)廠(chang)而(er)言,45噸(dun)煉鋼(gang)(gang)爐停產(chan)(chan),為了(le)提(ti)高管(guan)坯自給能(neng)力要提(ti)高煉鋼(gang)(gang)能(neng)力,以提(ti)供本廠(chang)所需的全部連(lian)鑄圓坯;對于(yu)ф406mm(16英(ying)寸(cun))以上(shang)(shang)不銹鋼(gang)(gang)管(guan)的產(chan)(chan)生(sheng)而(er)言,拆除周期軋(ya)管(guan)機,設置擴管(guan)機和(he)均整機,其母體(ti)(ti)管(guan)由(you)MPM軋(ya)機生(sheng)產(chan)(chan)。在1995年3月舉(ju)行(xing)的費城國際(ji)鋼(gang)(gang)管(guan)會議上(shang)(shang)INNSE和(he)Dalmine兩公(gong)司聯合宣(xuan)讀了(le)關于(yu)斜(xie)軋(ya)擴徑工藝及(ji)其應(ying)用實例的論(lun)文(wen),接著INNSE公(gong)司又在1996年第(di)1期的《Tube &Pipe Technology》雜(za)志上(shang)(shang)發表題(ti)為“Quality Improvement and production Flexibility ob-tained through Hot Rotary Expansion of Tubes”一文(wen),其內容(rong)主(zhu)要是講斜(xie)軋(ya)擴徑工藝技術,根據達爾(er)明公(gong)司新的斜(xie)軋(ya)擴徑機投產(chan)(chan)的經驗,INNSE將這種工藝正式稱作NRE工藝,即(ji)“New Rotary Expanding(technology)。