浙江不銹鋼管廠家1986年建于溫州市龍灣區,目前職工人數約13800人,改組前,不銹鋼管生產能力約為150萬噸,其中不(bu)銹鋼無縫鋼管90萬噸,不銹(xiu)鋼(gang)焊接鋼(gang)管(guan)60萬噸。
在(zai)(zai)浙(zhe)江不(bu)(bu)(bu)銹鋼(gang)管(guan)(guan)(guan)(guan)(guan)廠(chang)家鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)車(che)間內設(she)有MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu),可(ke)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)最(zui)大(da)外(wai)(wai)徑(jing)為(wei)355.6mm 不(bu)(bu)(bu)銹鋼(gang)管(guan)(guan)(guan)(guan)(guan);小型連(lian)軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu),可(ke)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)最(zui)大(da)外(wai)(wai)徑(jing)為(wei)89mm 不(bu)(bu)(bu)銹鋼(gang)管(guan)(guan)(guan)(guan)(guan);大(da)型周(zhou)(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu),可(ke)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)最(zui)大(da)外(wai)(wai)徑(jing)為(wei)600mm 不(bu)(bu)(bu)銹鋼(gang)管(guan)(guan)(guan)(guan)(guan);擴管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu),可(ke)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)最(zui)大(da)外(wai)(wai)徑(jing)為(wei)925mm的(de)(de)不(bu)(bu)(bu)銹鋼(gang)管(guan)(guan)(guan)(guan)(guan)。此外(wai)(wai),在(zai)(zai)浙(zhe)江至德(de)鋼(gang)業有限公司不(bu)(bu)(bu)銹鋼(gang)管(guan)(guan)(guan)(guan)(guan)廠(chang)還設(she)有三(san)套周(zhou)(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu)。Dalmine 鋼(gang)管(guan)(guan)(guan)(guan)(guan)公司于(yu)1988~1993年進行了生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)重(zhong)(zhong)(zhong)組(zu)(zu),力求維(wei)護傳統市(shi)場,其生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)重(zhong)(zhong)(zhong)組(zu)(zu)的(de)(de)主要(yao)內容(rong)為(wei):拆除(chu)大(da)型周(zhou)(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji),增設(she)斜軋(ya)(ya)擴徑(jing)機(ji)(ji),將(jiang)鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)的(de)(de)重(zhong)(zhong)(zhong)心(xin)置于(yu)MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)組(zu)(zu)上(shang)。生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)重(zhong)(zhong)(zhong)組(zu)(zu)前 Bergamo 鋼(gang)管(guan)(guan)(guan)(guan)(guan)廠(chang)設(she)有MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)和(he)周(zhou)(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)2條軋(ya)(ya)制線(xian),MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)車(che)間生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)φ114~711mm(4 1/2~14英寸)的(de)(de)管(guan)(guan)(guan)(guan)(guan)子,年產(chan)(chan)(chan)(chan)(chan)(chan)量(liang)(liang)為(wei)33.7萬(wan)噸(dun)。,周(zhou)(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)車(che)間生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)Φ244~711mm(9 3/8~28英寸)的(de)(de)管(guan)(guan)(guan)(guan)(guan)子,年產(chan)(chan)(chan)(chan)(chan)(chan)量(liang)(liang)為(wei)8.7萬(wan)噸(dun)。煉(lian)(lian)鋼(gang)廠(chang)設(she)有45t的(de)(de)煉(lian)(lian)鋼(gang)爐,用于(yu)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)周(zhou)(zhou)(zhou)期軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)用的(de)(de)鋼(gang)錠;90t電(dian)爐和(he)連(lian)鑄(zhu)機(ji)(ji)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)用的(de)(de)連(lian)鑄(zhu)坯。上(shang)述(shu)兩種(zhong)產(chan)(chan)(chan)(chan)(chan)(chan)品(即(ji)圓坯和(he)鋼(gang)錠)年產(chan)(chan)(chan)(chan)(chan)(chan)量(liang)(liang)為(wei)44.8萬(wan)噸(dun)。因(yin)此需(xu)要(yao)購入相當數(shu)量(liang)(liang)的(de)(de)圓坯以補充鋼(gang)產(chan)(chan)(chan)(chan)(chan)(chan)量(liang)(liang)的(de)(de)不(bu)(bu)(bu)足,并向小直徑(jing)鋼(gang)管(guan)(guan)(guan)(guan)(guan)廠(chang)供料。
生產改組(zu)前鋼(gang)管公司的煉鋼(gang)廠由于(yu)生產率(lv)低(di),競爭能力很差(cha);MPM軋管廠對(dui)于(yu)直(zhi)徑(jing)大(da)于(yu)179mm的管子(zi)來(lai)說生產率(lv)是(shi)很高的,但設備(bei)利用(yong)率(lv)低(di)于(yu)70%;周期軋管廠,對(dui)大(da)直(zhi)徑(jing)鋼(gang)管的生產來(lai)說,生產能力是(shi)足夠的,但由于(yu)采用(yong)鋼(gang)錠,原材料(liao)成本高。工(gong)藝陳舊,質量水平低(di)下。
根(gen)據上述情況,為了(le)提高(gao)競爭能力,生產(chan)系統重(zhong)組的總目標是:提高(gao)MPM軋(ya)管(guan)廠的設(she)備利(li)用率;由于(yu)擴徑管(guan)坯(pi)單(dan)重(zhong)提高(gao),使MPM軋(ya)機(ji)按(an)新(xin)的產(chan)品大綱生產(chan),提高(gao)其(qi)產(chan)量水(shui)平;用連(lian)鑄圓坯(pi)取(qu)代鋼錠。
其具體做法是(shi):對煉(lian)鋼廠而(er)言(yan)(yan),45噸煉(lian)鋼爐停(ting)產,為了提(ti)高管坯自給能力要提(ti)高煉(lian)鋼能力,以提(ti)供(gong)本廠所需的(de)(de)全部連鑄圓坯;對于ф406mm(16英寸(cun))以上(shang)不銹鋼管的(de)(de)產生而(er)言(yan)(yan),拆除周期(qi)軋(ya)(ya)管機(ji),設置擴管機(ji)和(he)均整(zheng)機(ji),其母體管由(you)MPM軋(ya)(ya)機(ji)生產。在(zai)1995年3月舉行的(de)(de)費城國際(ji)鋼管會議上(shang)INNSE和(he)Dalmine兩公(gong)司聯合(he)宣(xuan)讀了關于斜軋(ya)(ya)擴徑(jing)工(gong)藝(yi)(yi)(yi)(yi)及其應用實例的(de)(de)論(lun)文,接著(zhu)INNSE公(gong)司又(you)在(zai)1996年第1期(qi)的(de)(de)《Tube &Pipe Technology》雜志上(shang)發表題為“Quality Improvement and production Flexibility ob-tained through Hot Rotary Expansion of Tubes”一文,其內容主要是(shi)講(jiang)斜軋(ya)(ya)擴徑(jing)工(gong)藝(yi)(yi)(yi)(yi)技(ji)術,根據(ju)達爾明公(gong)司新的(de)(de)斜軋(ya)(ya)擴徑(jing)機(ji)投產的(de)(de)經驗,INNSE將這種工(gong)藝(yi)(yi)(yi)(yi)正式(shi)稱作NRE工(gong)藝(yi)(yi)(yi)(yi),即“New Rotary Expanding(technology)。