曼(man)內斯曼(man)兄(xiong)弟(di)有(you)三(san)個錯誤的(de)(de)概念(nian),其中(zhong)(zhong)第一(yi)(yi)點與(yu)基(ji)本理論有(you)關,即不(bu)用(yong)穿孔(kong)(kong)頂(ding)頭(tou)也(ye)可(ke)以(yi)穿軋(ya)(ya)不(bu)銹鋼管。這是因為他(ta)們相信管坯(pi)外層表(biao)面的(de)(de)軸向運(yun)動(dong)比慢(man)速(su)(su)運(yun)動(dong)的(de)(de)中(zhong)(zhong)心(xin)(xin)(xin)部(bu)分(fen)(fen)為快,起(qi)初(chu)采用(yong)頂(ding)頭(tou)的(de)(de)目的(de)(de)僅僅在(zai)于減(jian)速(su)(su)中(zhong)(zhong)心(xin)(xin)(xin)部(bu)分(fen)(fen)的(de)(de)運(yun)動(dong),有(you)一(yi)(yi)段(duan)時候穿孔(kong)(kong)頂(ding)頭(tou)被稱(cheng)作“后支(zhi)持桿(gan)(holding back bar).”有(you)人曾(ceng)評論道(dao):“軋(ya)(ya)輥(gun)(gun)抓住金(jin)屬的(de)(de)外層表(biao)面,并(bing)使(shi)之以(yi)螺旋線狀向前(qian)運(yun)動(dong),把它拉離以(yi)慢(man)速(su)(su)向前(qian)運(yun)動(dong)的(de)(de)中(zhong)(zhong)心(xin)(xin)(xin)部(bu)分(fen)(fen)”。1890年Realeaux 教授在(zai)其文(wen)章(zhang)的(de)(de)小(xiao)結部(bu)分(fen)(fen)的(de)(de)結語(yu)中(zhong)(zhong)稱(cheng):“似乎是圓管坯(pi)的(de)(de)表(biao)皮(pi)從頂(ding)頭(tou)上(shang)拉過(guo)去,從而使(shi)管坯(pi)變成空(kong)心(xin)(xin)(xin)坯(pi)”。令人驚(jing)奇(qi)的(de)(de)是這一(yi)(yi)論點曾(ceng)占上(shang)風,直到他(ta)們自己的(de)(de)一(yi)(yi)項實驗(yan)反駁了(le)它。在(zai)這項試驗(yan)中(zhong)(zhong),他(ta)們將(jiang)管坯(pi)端(duan)部(bu)制成錐狀,以(yi)使(shi)此(ci)端(duan)部(bu)不(bu)承受軋(ya)(ya)輥(gun)(gun)的(de)(de)作用(yong),然(ran)后將(jiang)管坯(pi)加熱(re),并(bing)從軋(ya)(ya)機中(zhong)(zhong)軋(ya)(ya)出(chu),結果是兩頭(tou)封(feng)住的(de)(de)空(kong)心(xin)(xin)(xin)圓柱(zhu)體。


  第二點是他們認為尺寸和表面質量適合市場銷售的不銹鋼管可以由斜軋機直接生產。為了實現這一目標,在以下各方面花費了不少資金和時間,設計了盤式的、錐狀的各種形狀的軋輥,進行各種調整試驗和速度試驗,直到最后得出結論:穿孔坯還要經過一道延伸工序,才能軋成管子。


 最后一點(dian),也是付出不少(shao)代價的(de)(de)(de)一點(dian),這就是斜(xie)軋對管坯的(de)(de)(de)外(wai)層金屬纖維施以(yi)扭轉這一現象,過去這曾(ceng)被視作優(you)點(dian),在他們的(de)(de)(de)早期專(zhuan)利申請中曾(ceng)聲稱(cheng)此(ci)點(dian)為其所專(zhuan)有,當(dang)這一點(dian)成為他們專(zhuan)利中的(de)(de)(de)薄(bo)弱環節(jie)時,曾(ceng)為此(ci)遭受(shou)巨大的(de)(de)(de)損失。


 Boore將上(shang)述三(san)點(dian)稱為(wei)曼氏兄弟(di)的(de)(de)(de)三(san)個(ge)(ge)概念性錯誤(wu),關于(yu)(yu)“錯誤(wu)”一詞(ci)用了(le)(le)兩個(ge)(ge)字(zi),即misconception及Error,后(hou)面(mian)一個(ge)(ge)字(zi)顯然失之過重,前(qian)面(mian)一個(ge)(ge)字(zi)的(de)(de)(de)解釋有(you)二:一是(shi)理解得(de)不(bu)正確(que)(understanding wrongly);二是(shi)具有(you)錯誤(wu)的(de)(de)(de)概念(having a WrongConcepion of····)似乎(hu)不(bu)太(tai)恰(qia)當(dang),因為(wei)人的(de)(de)(de)認(ren)識(shi)要(yao)(yao)受歷(li)(li)史(shi)條(tiao)件(jian)的(de)(de)(de)限(xian)制,對(dui)技術問題(ti)來說要(yao)(yao)受當(dang)時技術條(tiao)件(jian)的(de)(de)(de)限(xian)制,要(yao)(yao)歷(li)(li)史(shi)地看問題(ti),不(bu)能以“今日之是(shi)”否定“幾十年(nian)前(qian)之非(fei)”,認(ren)識(shi)要(yao)(yao)有(you)一個(ge)(ge)過程,譬如(ru)用不(bu)用頂(ding)頭的(de)(de)(de)問題(ti)只(zhi)是(shi)在(zai)斜軋(ya)穿(chuan)孔工藝發明時以及稍后(hou)一段時間內存在(zai),最多也只(zhi)有(you)1~2年(nian)時間。理由是(shi),Bous、Komotou 鋼管廠分(fen)別在(zai)1887年(nian)和1888年(nian)建成,那(nei)時斜軋(ya)穿(chuan)孔工藝就是(shi)有(you)頂(ding)頭穿(chuan)孔了(le)(le)。至于(yu)(yu)“穿(chuan)孔-延伸”,兩步軋(ya)管問題(ti),也最多只(zhi)有(you)6年(nian)的(de)(de)(de)過程,到(dao)1892年(nian)周期軋(ya)管機出現時,也可以算解決了(le)(le),真正失誤(wu)之點(dian)是(shi)將扭轉(zhuan)變(bian)形作為(wei)優點(dian)列人專(zhuan)利(li)申請,后(hou)來在(zai)專(zhuan)利(li)之爭中Mannesmann兄弟(di)敗訴的(de)(de)(de)根本(ben)原(yuan)因即在(zai)于(yu)(yu)此。


 當消息傳出曼內斯曼兄弟發明了一種不銹鋼管軋制工藝,借此,實心圓鋼可在若干秒之內變成無縫不銹鋼管,當時的技術界人士并不信以為真,有人宣稱這是欺詐,有人說這違反了物理學的基本定律。唯獨 Franz Reuleaux教授,對兩兄弟的發明非常贊賞,1890年就著文評述曼內斯曼斜軋穿孔工藝,肯定這一發明是巨大的成功。早在1887年Werner Von Siemens 就致函老Reinhard稱:“我非常欣賞你的兩個兒子具有遠見卓識的偉大發明,今后曼內斯曼的名字將在工業發展上占有一席之地·····.”這才是真知灼見,擲地有聲的贊許!


 無縫(feng)不(bu)銹(xiu)(xiu)(xiu)鋼(gang)(gang)管(guan)(guan)生(sheng)(sheng)產離開(kai)(kai)斜(xie)(xie)軋(ya)(ya)(ya)(ya)(ya)工(gong)(gong)(gong)藝(yi)(yi)是(shi)難以想象(xiang)的(de),除(chu)了(le)少(shao)數(shu)例(li)外(wai),不(bu)銹(xiu)(xiu)(xiu)鋼(gang)(gang)管(guan)(guan)生(sheng)(sheng)產的(de)第一步(bu)是(shi)采(cai)(cai)用桶式穿孔(kong)機或錐輥(gun)式穿孔(kong)機對(dui)管(guan)(guan)坯進(jin)行穿孔(kong)。因此,可以說斜(xie)(xie)軋(ya)(ya)(ya)(ya)(ya)穿孔(kong)工(gong)(gong)(gong)藝(yi)(yi)的(de)發(fa)明(ming)為(wei)無縫(feng)不(bu)銹(xiu)(xiu)(xiu)鋼(gang)(gang)管(guan)(guan)生(sheng)(sheng)產過程(cheng)的(de)合理化打下(xia)了(le)基礎。德(de)國Wengenroth博士在(zai)論文中這(zhe)樣(yang)寫道(dao):“第一根穿孔(kong)坯軋(ya)(ya)(ya)(ya)(ya)出(chu)(chu)后(hou),曼(man)氏兄弟將(jiang)注意力集中在(zai)如何將(jiang)其(qi)轉(zhuan)化為(wei)工(gong)(gong)(gong)業生(sheng)(sheng)產這(zhe)一方(fang)面,其(qi)目(mu)標是(shi)在(zai)斜(xie)(xie)軋(ya)(ya)(ya)(ya)(ya)穿孔(kong)機上生(sheng)(sheng)產商品(pin)管(guan)(guan),但日益(yi)明(ming)顯(xian)的(de)是(shi)采(cai)(cai)用這(zhe)種軋(ya)(ya)(ya)(ya)(ya)機不(bu)能在(zai)一個變形(xing)階段中將(jiang)圓(yuan)鋼(gang)(gang)軋(ya)(ya)(ya)(ya)(ya)成小截面的(de)成品(pin)管(guan)(guan),因此曼(man)內斯曼(man)兄弟自1890年(nian)(nian)開(kai)(kai)始(shi)思(si)考(kao)分段軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)藝(yi)(yi)(周期(qi)軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)藝(yi)(yi))問題,采(cai)(cai)用這(zhe)種工(gong)(gong)(gong)藝(yi)(yi)將(jiang)斜(xie)(xie)軋(ya)(ya)(ya)(ya)(ya)穿孔(kong)機上生(sheng)(sheng)產的(de)空心(xin)坯延伸軋(ya)(ya)(ya)(ya)(ya)制為(wei)成品(pin)管(guan)(guan)。”經(jing)歷了(le)半個世(shi)紀(ji)(1886~1937年(nian)(nian))的(de)發(fa)展,無縫(feng)不(bu)銹(xiu)(xiu)(xiu)鋼(gang)(gang)管(guan)(guan)軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)藝(yi)(yi)領域出(chu)(chu)現了(le)7種軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)藝(yi)(yi)并(bing)存的(de)局(ju)面,經(jing)典軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)藝(yi)(yi)發(fa)展完善,接著在(zai)20世(shi)紀(ji)下(xia)半葉,出(chu)(chu)現了(le)連(lian)續軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)藝(yi)(yi)和油井管(guan)(guan)生(sheng)(sheng)產的(de)大發(fa)展。


110年前,當(dang)愛迪生(sheng)在芝加(jia)哥第(di)一(yi)屆(jie)世博會上看到(dao)穿孔坯樣(yang)管的(de)(de)展品時,倍(bei)加(jia)贊賞地(di)連聲道(dao):“人們應該對(dui)歷史作出貢獻!那無縫不(bu)(bu)銹鋼管則(ze)是人類(lei)的(de)(de)杰作(Masterpiece).”可(ke)以這樣(yang)說,離(li)開能(neng)(neng)源(yuan)工(gong)(gong)業(ye)(ye)的(de)(de)發展,人類(lei)社會談不(bu)(bu)上什么(me)進(jin)步,而離(li)開無縫不(bu)(bu)銹鋼管的(de)(de)生(sheng)產,能(neng)(neng)源(yuan)工(gong)(gong)業(ye)(ye)也就無法發展,正(zheng)是這一(yi)“杰作”推動了能(neng)(neng)源(yuan)工(gong)(gong)業(ye)(ye)的(de)(de)發展,從(cong)而對(dui)人類(lei)歷史作出貢獻。這也就是斜軋穿孔工(gong)(gong)藝發明的(de)(de)深遠意義。