曼內(nei)斯曼兄弟有(you)三個錯誤的(de)(de)概(gai)念,其中(zhong)(zhong)第一(yi)(yi)點(dian)(dian)與基本理(li)論有(you)關,即不用(yong)(yong)穿孔頂頭(tou)也可以穿軋(ya)不銹鋼管。這是(shi)因為他們相信管坯(pi)外層表面的(de)(de)軸向(xiang)運動(dong)(dong)比慢(man)速(su)(su)運動(dong)(dong)的(de)(de)中(zhong)(zhong)心(xin)部(bu)分(fen)為快,起初采用(yong)(yong)頂頭(tou)的(de)(de)目的(de)(de)僅僅在(zai)于(yu)減速(su)(su)中(zhong)(zhong)心(xin)部(bu)分(fen)的(de)(de)運動(dong)(dong),有(you)一(yi)(yi)段時候(hou)穿孔頂頭(tou)被稱作“后(hou)支持桿(holding back bar).”有(you)人曾評(ping)論道(dao):“軋(ya)輥(gun)抓住金屬的(de)(de)外層表面,并(bing)使(shi)之以螺旋線狀(zhuang)向(xiang)前運動(dong)(dong),把它(ta)拉離以慢(man)速(su)(su)向(xiang)前運動(dong)(dong)的(de)(de)中(zhong)(zhong)心(xin)部(bu)分(fen)”。1890年(nian)Realeaux 教授在(zai)其文章的(de)(de)小(xiao)結(jie)部(bu)分(fen)的(de)(de)結(jie)語中(zhong)(zhong)稱:“似乎是(shi)圓(yuan)管坯(pi)的(de)(de)表皮從頂頭(tou)上(shang)拉過去(qu),從而使(shi)管坯(pi)變成(cheng)空心(xin)坯(pi)”。令人驚奇的(de)(de)是(shi)這一(yi)(yi)論點(dian)(dian)曾占上(shang)風,直到他們自己(ji)的(de)(de)一(yi)(yi)項實驗反(fan)駁了它(ta)。在(zai)這項試驗中(zhong)(zhong),他們將(jiang)(jiang)管坯(pi)端部(bu)制成(cheng)錐狀(zhuang),以使(shi)此端部(bu)不承受軋(ya)輥(gun)的(de)(de)作用(yong)(yong),然后(hou)將(jiang)(jiang)管坯(pi)加熱,并(bing)從軋(ya)機中(zhong)(zhong)軋(ya)出,結(jie)果是(shi)兩頭(tou)封住的(de)(de)空心(xin)圓(yuan)柱體(ti)。
第二點是他們認為尺寸和表面質量適合市場銷售的不(bu)銹鋼管可以由斜軋機直接生產。為了實現這一目標,在以下各方面花費了不少資金和時間,設計了盤式的、錐狀的各種形狀的軋輥,進行各種調整試驗和速度試驗,直到最后得出結論:穿孔坯還要經過一道延伸工序,才能軋成管子。
最后一(yi)(yi)點(dian)(dian),也是付出不少(shao)代(dai)價的(de)一(yi)(yi)點(dian)(dian),這就是斜軋對管坯的(de)外層金(jin)屬(shu)纖(xian)維施以扭轉這一(yi)(yi)現象,過去這曾被視作優點(dian)(dian),在他們的(de)早期專(zhuan)利(li)申請中曾聲(sheng)稱(cheng)此(ci)點(dian)(dian)為(wei)(wei)其所專(zhuan)有(you),當這一(yi)(yi)點(dian)(dian)成為(wei)(wei)他們專(zhuan)利(li)中的(de)薄弱環(huan)節時,曾為(wei)(wei)此(ci)遭受巨大的(de)損失。
Boore將(jiang)上述三點(dian)稱為(wei)(wei)(wei)曼氏兄(xiong)弟的(de)(de)(de)(de)三個(ge)(ge)概念性錯(cuo)(cuo)誤,關于“錯(cuo)(cuo)誤”一(yi)(yi)詞用了(le)兩個(ge)(ge)字(zi),即misconception及Error,后(hou)面(mian)一(yi)(yi)個(ge)(ge)字(zi)顯然(ran)失(shi)之過(guo)重,前(qian)面(mian)一(yi)(yi)個(ge)(ge)字(zi)的(de)(de)(de)(de)解(jie)釋有(you)(you)(you)(you)二(er):一(yi)(yi)是(shi)理解(jie)得(de)不(bu)正(zheng)確(que)(understanding wrongly);二(er)是(shi)具有(you)(you)(you)(you)錯(cuo)(cuo)誤的(de)(de)(de)(de)概念(having a WrongConcepion of····)似乎不(bu)太(tai)恰(qia)當,因為(wei)(wei)(wei)人(ren)的(de)(de)(de)(de)認識(shi)要受(shou)歷史(shi)條件的(de)(de)(de)(de)限制(zhi),對技術問(wen)題來(lai)說要受(shou)當時(shi)(shi)技術條件的(de)(de)(de)(de)限制(zhi),要歷史(shi)地(di)看問(wen)題,不(bu)能(neng)以(yi)“今日之是(shi)”否定“幾十年(nian)(nian)(nian)(nian)前(qian)之非”,認識(shi)要有(you)(you)(you)(you)一(yi)(yi)個(ge)(ge)過(guo)程(cheng),譬如(ru)用不(bu)用頂頭(tou)的(de)(de)(de)(de)問(wen)題只是(shi)在(zai)斜軋穿(chuan)(chuan)孔工藝(yi)發明時(shi)(shi)以(yi)及稍后(hou)一(yi)(yi)段時(shi)(shi)間(jian)內存在(zai),最多(duo)也只有(you)(you)(you)(you)1~2年(nian)(nian)(nian)(nian)時(shi)(shi)間(jian)。理由是(shi),Bous、Komotou 鋼管廠分別(bie)在(zai)1887年(nian)(nian)(nian)(nian)和1888年(nian)(nian)(nian)(nian)建成,那(nei)時(shi)(shi)斜軋穿(chuan)(chuan)孔工藝(yi)就是(shi)有(you)(you)(you)(you)頂頭(tou)穿(chuan)(chuan)孔了(le)。至于“穿(chuan)(chuan)孔-延伸”,兩步(bu)軋管問(wen)題,也最多(duo)只有(you)(you)(you)(you)6年(nian)(nian)(nian)(nian)的(de)(de)(de)(de)過(guo)程(cheng),到1892年(nian)(nian)(nian)(nian)周(zhou)期軋管機出現(xian)時(shi)(shi),也可(ke)以(yi)算解(jie)決了(le),真正(zheng)失(shi)誤之點(dian)是(shi)將(jiang)扭轉變形作為(wei)(wei)(wei)優點(dian)列人(ren)專利申請,后(hou)來(lai)在(zai)專利之爭中Mannesmann兄(xiong)弟敗(bai)訴的(de)(de)(de)(de)根本原因即在(zai)于此。
當消息傳出曼內斯曼兄弟發明了一種不銹鋼管軋制工藝,借此,實心圓鋼可在若干秒之內變成無縫不銹鋼管,當時的技術界人士并不信以為真,有人宣稱這是欺詐,有人說這違反了物理學的基本定律。唯獨 Franz Reuleaux教授,對兩兄弟的發明非常贊賞,1890年就著文評述曼內斯曼斜軋穿孔工藝,肯定這一發明是巨大的成功。早在1887年Werner Von Siemens 就致函老Reinhard稱:“我非常欣賞你的兩個兒子具有遠見卓識的偉大發明,今后曼內斯曼的名字將在工業發展上占有一席之地·····.”這才是真知灼見,擲地有聲的贊許!
無縫(feng)不銹(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)產(chan)(chan)離開(kai)斜(xie)軋(ya)(ya)(ya)(ya)(ya)(ya)工(gong)(gong)藝(yi)是難以(yi)想象的(de)(de)(de),除了(le)(le)少數例外(wai),不銹(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)產(chan)(chan)的(de)(de)(de)第一(yi)步是采用(yong)桶式穿(chuan)(chuan)(chuan)孔(kong)機(ji)或(huo)錐輥式穿(chuan)(chuan)(chuan)孔(kong)機(ji)對(dui)管(guan)(guan)(guan)(guan)(guan)坯進行穿(chuan)(chuan)(chuan)孔(kong)。因此,可(ke)以(yi)說(shuo)斜(xie)軋(ya)(ya)(ya)(ya)(ya)(ya)穿(chuan)(chuan)(chuan)孔(kong)工(gong)(gong)藝(yi)的(de)(de)(de)發(fa)明(ming)為無縫(feng)不銹(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)產(chan)(chan)過程(cheng)的(de)(de)(de)合理(li)化打下(xia)(xia)了(le)(le)基礎。德(de)國Wengenroth博士在(zai)論文中這(zhe)樣寫道:“第一(yi)根(gen)穿(chuan)(chuan)(chuan)孔(kong)坯軋(ya)(ya)(ya)(ya)(ya)(ya)出后(hou),曼(man)(man)氏兄弟將注(zhu)意力(li)集(ji)中在(zai)如何將其(qi)(qi)轉化為工(gong)(gong)業(ye)生(sheng)(sheng)產(chan)(chan)這(zhe)一(yi)方面,其(qi)(qi)目(mu)標是在(zai)斜(xie)軋(ya)(ya)(ya)(ya)(ya)(ya)穿(chuan)(chuan)(chuan)孔(kong)機(ji)上生(sheng)(sheng)產(chan)(chan)商品管(guan)(guan)(guan)(guan)(guan),但日益明(ming)顯的(de)(de)(de)是采用(yong)這(zhe)種(zhong)軋(ya)(ya)(ya)(ya)(ya)(ya)機(ji)不能在(zai)一(yi)個變形階段中將圓(yuan)鋼(gang)軋(ya)(ya)(ya)(ya)(ya)(ya)成小截面的(de)(de)(de)成品管(guan)(guan)(guan)(guan)(guan),因此曼(man)(man)內斯曼(man)(man)兄弟自1890年開(kai)始思考分(fen)段軋(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)(周(zhou)期軋(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi))問題,采用(yong)這(zhe)種(zhong)工(gong)(gong)藝(yi)將斜(xie)軋(ya)(ya)(ya)(ya)(ya)(ya)穿(chuan)(chuan)(chuan)孔(kong)機(ji)上生(sheng)(sheng)產(chan)(chan)的(de)(de)(de)空心坯延伸軋(ya)(ya)(ya)(ya)(ya)(ya)制為成品管(guan)(guan)(guan)(guan)(guan)。”經(jing)歷了(le)(le)半(ban)個世紀(ji)(ji)(1886~1937年)的(de)(de)(de)發(fa)展,無縫(feng)不銹(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)軋(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)領域出現了(le)(le)7種(zhong)軋(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)并存(cun)的(de)(de)(de)局面,經(jing)典軋(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)發(fa)展完善,接著在(zai)20世紀(ji)(ji)下(xia)(xia)半(ban)葉,出現了(le)(le)連續軋(ya)(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)和油井管(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)產(chan)(chan)的(de)(de)(de)大發(fa)展。
110年前,當愛迪生(sheng)在芝加哥第一屆(jie)世博會上看到穿(chuan)孔(kong)坯樣(yang)管的(de)展(zhan)(zhan)品時(shi),倍加贊賞地連聲道:“人(ren)們(men)應該對(dui)歷(li)史作(zuo)出(chu)貢獻(xian)!那無縫(feng)不銹鋼(gang)管則是人(ren)類的(de)杰作(zuo)(Masterpiece).”可以這(zhe)樣(yang)說,離(li)開(kai)能源(yuan)工業(ye)的(de)發(fa)展(zhan)(zhan),人(ren)類社會談不上什么進步,而離(li)開(kai)無縫(feng)不銹鋼(gang)管的(de)生(sheng)產,能源(yuan)工業(ye)也就無法發(fa)展(zhan)(zhan),正是這(zhe)一“杰作(zuo)”推動(dong)了能源(yuan)工業(ye)的(de)發(fa)展(zhan)(zhan),從而對(dui)人(ren)類歷(li)史作(zuo)出(chu)貢獻(xian)。這(zhe)也就是斜軋穿(chuan)孔(kong)工藝發(fa)明的(de)深遠意義。

