曼內(nei)斯曼兄弟有(you)三個錯誤的(de)(de)概念,其(qi)中第一點與基(ji)本理論有(you)關,即(ji)不(bu)用穿(chuan)孔頂(ding)頭也可以(yi)穿(chuan)軋(ya)(ya)不(bu)銹鋼管(guan)。這(zhe)是(shi)(shi)因(yin)為他們相信管(guan)坯(pi)(pi)外層表面的(de)(de)軸向運動(dong)(dong)比慢速(su)運動(dong)(dong)的(de)(de)中心(xin)部(bu)分(fen)為快,起初采(cai)用頂(ding)頭的(de)(de)目的(de)(de)僅(jin)僅(jin)在于(yu)減速(su)中心(xin)部(bu)分(fen)的(de)(de)運動(dong)(dong),有(you)一段(duan)時候(hou)穿(chuan)孔頂(ding)頭被稱作(zuo)“后(hou)支持(chi)桿(holding back bar).”有(you)人(ren)曾(ceng)評(ping)論道:“軋(ya)(ya)輥抓住金屬的(de)(de)外層表面,并(bing)使之以(yi)螺(luo)旋線狀向前(qian)運動(dong)(dong),把(ba)它拉(la)離以(yi)慢速(su)向前(qian)運動(dong)(dong)的(de)(de)中心(xin)部(bu)分(fen)”。1890年Realeaux 教授在其(qi)文章的(de)(de)小結部(bu)分(fen)的(de)(de)結語中稱:“似乎是(shi)(shi)圓管(guan)坯(pi)(pi)的(de)(de)表皮從(cong)頂(ding)頭上拉(la)過(guo)去,從(cong)而(er)使管(guan)坯(pi)(pi)變成空(kong)心(xin)坯(pi)(pi)”。令(ling)人(ren)驚奇的(de)(de)是(shi)(shi)這(zhe)一論點曾(ceng)占(zhan)上風,直(zhi)到他們自己的(de)(de)一項實驗反駁(bo)了(le)它。在這(zhe)項試驗中,他們將(jiang)管(guan)坯(pi)(pi)端(duan)(duan)部(bu)制成錐狀,以(yi)使此端(duan)(duan)部(bu)不(bu)承受(shou)軋(ya)(ya)輥的(de)(de)作(zuo)用,然后(hou)將(jiang)管(guan)坯(pi)(pi)加熱,并(bing)從(cong)軋(ya)(ya)機中軋(ya)(ya)出,結果是(shi)(shi)兩頭封住的(de)(de)空(kong)心(xin)圓柱體。


  第二點是他們認為尺寸和表面質量適合市場銷售的不銹鋼管可以由斜軋機直接生產。為了實現這一目標,在以下各方面花費了不少資金和時間,設計了盤式的、錐狀的各種形狀的軋輥,進行各種調整試驗和速度試驗,直到最后得出結論:穿孔坯還要經過一道延伸工序,才能軋成管子。


 最后一點(dian),也是付出不少代(dai)價的(de)一點(dian),這(zhe)就是斜軋對管坯的(de)外層金屬纖維施以扭(niu)轉(zhuan)這(zhe)一現(xian)象,過去這(zhe)曾被視作(zuo)優點(dian),在他們的(de)早(zao)期(qi)專(zhuan)利申請中(zhong)曾聲稱此點(dian)為(wei)其所專(zhuan)有,當這(zhe)一點(dian)成(cheng)為(wei)他們專(zhuan)利中(zhong)的(de)薄(bo)弱(ruo)環節(jie)時,曾為(wei)此遭受巨大(da)的(de)損失(shi)。


 Boore將上述三點稱為(wei)(wei)曼氏兄弟的三個概念性錯誤(wu)(wu),關于“錯誤(wu)(wu)”一(yi)(yi)詞用了(le)(le)(le)兩個字(zi),即(ji)misconception及Error,后面一(yi)(yi)個字(zi)顯(xian)然失之(zhi)(zhi)(zhi)過(guo)重,前(qian)面一(yi)(yi)個字(zi)的解(jie)釋有(you)二(er):一(yi)(yi)是(shi)(shi)理解(jie)得(de)不(bu)正(zheng)確(understanding wrongly);二(er)是(shi)(shi)具有(you)錯誤(wu)(wu)的概念(having a WrongConcepion of····)似乎(hu)不(bu)太恰當(dang),因(yin)為(wei)(wei)人(ren)的認識(shi)要(yao)(yao)受歷(li)史條(tiao)件的限制,對技術問(wen)題(ti)來(lai)(lai)說要(yao)(yao)受當(dang)時(shi)技術條(tiao)件的限制,要(yao)(yao)歷(li)史地看問(wen)題(ti),不(bu)能以“今日之(zhi)(zhi)(zhi)是(shi)(shi)”否定“幾十年(nian)(nian)前(qian)之(zhi)(zhi)(zhi)非(fei)”,認識(shi)要(yao)(yao)有(you)一(yi)(yi)個過(guo)程(cheng),譬如用不(bu)用頂頭的問(wen)題(ti)只(zhi)是(shi)(shi)在斜軋穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)工藝發明時(shi)以及稍后一(yi)(yi)段(duan)時(shi)間內存在,最多也(ye)只(zhi)有(you)1~2年(nian)(nian)時(shi)間。理由是(shi)(shi),Bous、Komotou 鋼管廠分別在1887年(nian)(nian)和1888年(nian)(nian)建(jian)成,那(nei)時(shi)斜軋穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)工藝就是(shi)(shi)有(you)頂頭穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)了(le)(le)(le)。至于“穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)-延伸”,兩步(bu)軋管問(wen)題(ti),也(ye)最多只(zhi)有(you)6年(nian)(nian)的過(guo)程(cheng),到(dao)1892年(nian)(nian)周(zhou)期軋管機出現時(shi),也(ye)可以算解(jie)決了(le)(le)(le),真(zhen)正(zheng)失誤(wu)(wu)之(zhi)(zhi)(zhi)點是(shi)(shi)將扭轉變形作為(wei)(wei)優點列人(ren)專(zhuan)利申請,后來(lai)(lai)在專(zhuan)利之(zhi)(zhi)(zhi)爭(zheng)中Mannesmann兄弟敗訴的根本原因(yin)即(ji)在于此。


 當消息傳出曼內斯曼兄弟發明了一種不銹鋼管軋制工藝,借此,實心圓鋼可在若干秒之內變成無縫不銹鋼管,當時的技術界人士并不信以為真,有人宣稱這是欺詐,有人說這違反了物理學的基本定律。唯獨 Franz Reuleaux教授,對兩兄弟的發明非常贊賞,1890年就著文評述曼內斯曼斜軋穿孔工藝,肯定這一發明是巨大的成功。早在1887年Werner Von Siemens 就致函老Reinhard稱:“我非常欣賞你的兩個兒子具有遠見卓識的偉大發明,今后曼內斯曼的名字將在工業發展上占有一席之地·····.”這才是真知灼見,擲地有聲的贊許!


 無(wu)縫(feng)不(bu)銹(xiu)鋼(gang)管(guan)生(sheng)(sheng)(sheng)(sheng)(sheng)產離開斜(xie)軋(ya)(ya)工(gong)(gong)(gong)(gong)藝(yi)是(shi)難以想象(xiang)的(de),除了少數例外,不(bu)銹(xiu)鋼(gang)管(guan)生(sheng)(sheng)(sheng)(sheng)(sheng)產的(de)第(di)一步(bu)是(shi)采(cai)(cai)用(yong)桶式(shi)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)機(ji)或錐輥式(shi)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)機(ji)對(dui)管(guan)坯(pi)進行穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)。因此(ci),可以說斜(xie)軋(ya)(ya)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)工(gong)(gong)(gong)(gong)藝(yi)的(de)發(fa)明為(wei)無(wu)縫(feng)不(bu)銹(xiu)鋼(gang)管(guan)生(sheng)(sheng)(sheng)(sheng)(sheng)產過程的(de)合理(li)化打下(xia)了基礎(chu)。德國Wengenroth博士在(zai)論(lun)文(wen)中這樣寫道:“第(di)一根穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)坯(pi)軋(ya)(ya)出(chu)后(hou),曼(man)氏兄弟將(jiang)注意力集(ji)中在(zai)如何將(jiang)其(qi)轉(zhuan)化為(wei)工(gong)(gong)(gong)(gong)業生(sheng)(sheng)(sheng)(sheng)(sheng)產這一方面,其(qi)目標是(shi)在(zai)斜(xie)軋(ya)(ya)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)機(ji)上生(sheng)(sheng)(sheng)(sheng)(sheng)產商品管(guan),但日益明顯的(de)是(shi)采(cai)(cai)用(yong)這種軋(ya)(ya)機(ji)不(bu)能在(zai)一個變形(xing)階段(duan)中將(jiang)圓鋼(gang)軋(ya)(ya)成小截面的(de)成品管(guan),因此(ci)曼(man)內(nei)斯(si)曼(man)兄弟自(zi)1890年(nian)開始思考分段(duan)軋(ya)(ya)管(guan)工(gong)(gong)(gong)(gong)藝(yi)(周期軋(ya)(ya)管(guan)工(gong)(gong)(gong)(gong)藝(yi))問題,采(cai)(cai)用(yong)這種工(gong)(gong)(gong)(gong)藝(yi)將(jiang)斜(xie)軋(ya)(ya)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)機(ji)上生(sheng)(sheng)(sheng)(sheng)(sheng)產的(de)空心坯(pi)延伸軋(ya)(ya)制為(wei)成品管(guan)。”經歷了半個世紀(1886~1937年(nian))的(de)發(fa)展,無(wu)縫(feng)不(bu)銹(xiu)鋼(gang)管(guan)軋(ya)(ya)管(guan)工(gong)(gong)(gong)(gong)藝(yi)領域出(chu)現了7種軋(ya)(ya)管(guan)工(gong)(gong)(gong)(gong)藝(yi)并(bing)存的(de)局(ju)面,經典(dian)軋(ya)(ya)管(guan)工(gong)(gong)(gong)(gong)藝(yi)發(fa)展完善,接(jie)著在(zai)20世紀下(xia)半葉,出(chu)現了連續(xu)軋(ya)(ya)管(guan)工(gong)(gong)(gong)(gong)藝(yi)和油井管(guan)生(sheng)(sheng)(sheng)(sheng)(sheng)產的(de)大發(fa)展。


110年前,當愛迪生在芝(zhi)加哥第一屆世博會(hui)上看到穿孔(kong)坯樣管的展品(pin)時,倍加贊賞(shang)地(di)連聲道:“人(ren)(ren)們應(ying)該對歷(li)史作出貢(gong)(gong)獻!那無縫(feng)不(bu)銹鋼管則是(shi)(shi)人(ren)(ren)類(lei)的杰(jie)作(Masterpiece).”可(ke)以這(zhe)樣說,離開能(neng)源工(gong)(gong)(gong)業(ye)的發(fa)展,人(ren)(ren)類(lei)社(she)會(hui)談不(bu)上什么進(jin)步,而(er)離開無縫(feng)不(bu)銹鋼管的生產,能(neng)源工(gong)(gong)(gong)業(ye)也(ye)(ye)就無法發(fa)展,正(zheng)是(shi)(shi)這(zhe)一“杰(jie)作”推動了能(neng)源工(gong)(gong)(gong)業(ye)的發(fa)展,從(cong)而(er)對人(ren)(ren)類(lei)歷(li)史作出貢(gong)(gong)獻。這(zhe)也(ye)(ye)就是(shi)(shi)斜軋穿孔(kong)工(gong)(gong)(gong)藝(yi)發(fa)明(ming)的深遠意義。