1. 電凈(jing)液成分見(jian)表4-42.


表 42.jpg


2. 電凈(jing)液的性質和用途


 電凈液都是堿性溶液,pH為11~13.溶液呈無色透(tou)明(ming),手(shou)摸有滑感,-10℃不結冰。


 電凈液(ye)具(ju)有較強的去油作(zuo)用,同(tong)時具(ju)有輕度的除氧化膜作(zuo)用。


3. 使用方法


  用鍍(du)筆蘸上(shang)電(dian)凈液,大型圓柱形工(gong)件(jian)夾(jia)在(zai)(zai)機(ji)床車頭(tou)上(shang)旋轉,鍍(du)筆固定在(zai)(zai)刀架(jia)上(shang)不動,將(jiang)鍍(du)筆和工(gong)件(jian)接觸,并保持一定的(de)相(xiang)對(dui)(dui)運動速率(lv),如果是平(ping)面(mian)工(gong)件(jian),則工(gong)件(jian)固定,鍍(du)筆在(zai)(zai)工(gong)件(jian)平(ping)面(mian)上(shang)接觸,用手工(gong)移(yi)動保持相(xiang)對(dui)(dui)運動速率(lv)。在(zai)(zai)通(tong)電(dian)的(de)情(qing)況下在(zai)(zai)工(gong)件(jian)表面(mian)涂抹(mo),達到去(qu)油的(de)目的(de)。


  工(gong)件(jian)與鍍(du)筆(bi)之間(jian)的通(tong)電(dian)(dian)有(you)兩種方式:一種稱(cheng)為正(zheng)極(ji)性電(dian)(dian)凈,工(gong)件(jian)接負(fu)極(ji),鍍(du)筆(bi)接正(zheng)極(ji),去油效果快捷。通(tong)電(dian)(dian)時工(gong)件(jian)表(biao)面產生(sheng)大量的氫氣,故工(gong)件(jian)有(you)滲氫現象(xiang);另一種稱(cheng)為反(fan)極(ji)性電(dian)(dian)凈,工(gong)件(jian)接正(zheng)極(ji),鍍(du)筆(bi)接負(fu)極(ji),通(tong)電(dian)(dian)時工(gong)件(jian)表(biao)面產生(sheng)氧氣,其去油效果中(zhong)等,作(zuo)用(yong)(yong)溫和,沒有(you)滲氫現象(xiang)。在實際工(gong)作(zuo)中(zhong),往(wang)往(wang)是采用(yong)(yong)高檔電(dian)(dian)壓(ya)(10~18V),先正(zheng)極(ji)性電(dian)(dian)凈后反(fan)極(ji)性電(dian)(dian)凈聯合應(ying)用(yong)(yong),效果最佳。


4. 電凈(jing)工藝條件


 電(dian)壓10~18V,一般取12V;時間(jian)30~90s;電(dian)凈液溫度 15~50℃。


 電凈后立即用水沖洗干凈,表面(mian)水膜分布均(jun)勻,金屬表面(mian)呈現均(jun)勻的潔凈狀態,立即進行下(xia)道(dao)工序,不可使(shi)表面(mian)形成干斑。