不銹鋼法蘭密封面主要有平面(mian)(mian)、凸面(mian)(mian)、凹凸面(mian)(mian)、榫槽面(mian)(mian)、O形圈面(mian)(mian)及環連接面(mian)(mian)六種型式,見表3-5中的簡圖。


平(ping)面(mian)密封面(mian)主要用于(yu)寬面法(fa)蘭(lan)(lan)及低(di)壓管道(dao)系統中,與(yu)相配密封墊片接觸面分(fen)布于(yu)法(fa)蘭(lan)(lan)螺栓(shuan)中心圓的內、外兩側(ce),對應的墊片材質多為石(shi)棉橡膠(jiao)等非金屬(shu)軟質材料,墊片預緊比壓較低(di)。


凸面(mian)密封面(mian)主要用(yong)于窄面(mian)法(fa)(fa)蘭,即墊(dian)(dian)片(pian)(pian)的(de)接(jie)觸面(mian)位于法(fa)(fa)蘭螺栓(shuan)孔所包圍(wei)的(de)圓周(zhou)范(fan)圍(wei)內,也就(jiu)是(shi)凸面(mian)密(mi)(mi)封(feng)面(mian)對(dui)應的(de)墊(dian)(dian)片(pian)(pian)外徑正好與法(fa)(fa)蘭連接(jie)螺栓(shuan)內切(qie)圓直徑相當(dang),安裝時可(ke)借助(zhu)螺栓(shuan)使(shi)墊(dian)(dian)片(pian)(pian)位置固定在(zai)法(fa)(fa)蘭面(mian)中(zhong)央。這種(zhong)密(mi)(mi)封(feng)面(mian)在(zai)法(fa)(fa)蘭上(shang)應用(yong)最為廣泛。適用(yong)于凸面(mian)密(mi)(mi)封(feng)面(mian)法(fa)(fa)蘭的(de)墊(dian)(dian)片(pian)(pian)有各種(zhong)非金屬(shu)平墊(dian)(dian)片(pian)(pian)及(ji)包覆(fu)墊(dian)(dian)片(pian)(pian),金屬(shu)包墊(dian)(dian),纏繞式墊(dian)(dian)片(pian)(pian)(含(han)帶(dai)(dai)外環(huan)或帶(dai)(dai)內環(huan)的(de))等(deng)。


凹凸面密封面和(he)凸(tu)面(mian)(mian)(mian)(mian)(mian)密封面(mian)(mian)(mian)(mian)(mian)法蘭(lan)相比,通常用于(yu)密封要(yao)求較嚴的(de)場合,這種密封面(mian)(mian)(mian)(mian)(mian)的(de)特點(dian)是墊片(pian)嵌在凹(ao)面(mian)(mian)(mian)(mian)(mian)法蘭(lan)的(de)凹(ao)槽中,減少墊片(pian)被壓力沖擊的(de)可能性,裝配時便于(yu)對中,其缺(que)點(dian)是一(yi)對法蘭(lan)要(yao)有兩種密封面(mian)(mian)(mian)(mian)(mian),即凸(tu)面(mian)(mian)(mian)(mian)(mian)和(he)凹(ao)面(mian)(mian)(mian)(mian)(mian),密封面(mian)(mian)(mian)(mian)(mian)的(de)加工較凸(tu)面(mian)(mian)(mian)(mian)(mian)法蘭(lan)復雜,因(yin)此(ci)不(bu)(bu)像凸(tu)面(mian)(mian)(mian)(mian)(mian)法蘭(lan)那樣應用廣泛。和(he)榫(sun)槽面(mian)(mian)(mian)(mian)(mian)法蘭(lan)相比,它有不(bu)(bu)能保護(hu)墊片(pian)使(shi)其不(bu)(bu)被擠入管道內的(de)缺(que)點(dian)。適用于(yu)凹(ao)凸(tu)面(mian)(mian)(mian)(mian)(mian)密封面(mian)(mian)(mian)(mian)(mian)法蘭(lan)的(de)墊片(pian)有各種非金屬平墊、包覆墊、纏繞式墊片(pian)(含帶外環或帶內環的(de))等(deng)。


榫槽(cao)密封面具有與(yu)凹(ao)(ao)凸(tu)面(mian)(mian)(mian)(mian)法蘭(lan)相似的(de)(de)(de)優點(dian),并優于凹(ao)(ao)凸(tu)面(mian)(mian)(mian)(mian)法蘭(lan)。這(zhe)種(zhong)密(mi)封面(mian)(mian)(mian)(mian)的(de)(de)(de)法蘭(lan),與(yu)之相配的(de)(de)(de)墊(dian)片(pian)(pian)位于環狀凹(ao)(ao)槽內,受兩側金屬壁的(de)(de)(de)限(xian)制,可免(mian)于墊(dian)片(pian)(pian)受壓變形(xing)而被擠入管道中。由于墊(dian)片(pian)(pian)不(bu)與(yu)管內流體(ti)介質(zhi)直接接觸,較(jiao)少遭受流體(ti)介質(zhi)的(de)(de)(de)侵蝕或腐蝕,故(gu)可用于高(gao)壓、易燃易爆、有毒介質(zhi)等對密(mi)封要(yao)求(qiu)較(jiao)嚴的(de)(de)(de)場(chang)合(he)。這(zhe)種(zhong)密(mi)封面(mian)(mian)(mian)(mian)對墊(dian)片(pian)(pian)安裝(zhuang)對中性好,但密(mi)封面(mian)(mian)(mian)(mian)加工(gong)比較(jiao)困(kun)難,更換墊(dian)片(pian)(pian)時(shi)易損傷密(mi)封面(mian)(mian)(mian)(mian),而且(qie)安裝(zhuang)和拆卸時(shi)必須在(zai)(zai)軸向將兩法蘭(lan)分開,因(yin)此在(zai)(zai)管線(xian)設計時(shi)要(yao)考慮到(dao)有將法蘭(lan)在(zai)(zai)軸向分開的(de)(de)(de)可能。適用于榫槽面(mian)(mian)(mian)(mian)法蘭(lan)的(de)(de)(de)墊(dian)片(pian)(pian)有各種(zhong)非金屬平墊(dian)、金屬包墊(dian)及基本(ben)型的(de)(de)(de)纏繞式墊(dian)片(pian)(pian)等。


O形圈面密封(feng)(feng)(feng)(feng)的法蘭(lan)(lan)為一對(dui)法蘭(lan)(lan),包括(kuo)O形(xing)(xing)圈(quan)(quan)凸面(mian)及O形(xing)(xing)圈(quan)(quan)槽面(mian)兩種密封(feng)(feng)(feng)(feng)面(mian),O形(xing)(xing)圈(quan)(quan)位于(yu)O形(xing)(xing)圈(quan)(quan)槽面(mian)法蘭(lan)(lan)中,靠O形(xing)(xing)圈(quan)(quan)凸面(mian)法蘭(lan)(lan)壓(ya)緊以實現密封(feng)(feng)(feng)(feng),適(shi)用(yong)于(yu)這種密封(feng)(feng)(feng)(feng)面(mian)的墊片通常為橡膠O形(xing)(xing)密封(feng)(feng)(feng)(feng)環,我(wo)國水力發電站管道系統有些采用(yong)這種密封(feng)(feng)(feng)(feng)面(mian)的法蘭(lan)(lan)。


 環連(lian)接面密(mi)封(feng)的(de)(de)(de)(de)法(fa)蘭(lan)(lan)(lan),也(ye)屬于窄(zhai)面(mian)(mian)(mian)(mian)(mian)法(fa)蘭(lan)(lan)(lan),并(bing)在法(fa)蘭(lan)(lan)(lan)的(de)(de)(de)(de)凸(tu)面(mian)(mian)(mian)(mian)(mian)上開出一(yi)(yi)環狀梯形槽作為法(fa)蘭(lan)(lan)(lan)密(mi)封(feng)面(mian)(mian)(mian)(mian)(mian),和榫槽面(mian)(mian)(mian)(mian)(mian)法(fa)蘭(lan)(lan)(lan)一(yi)(yi)樣,這種(zhong)法(fa)蘭(lan)(lan)(lan)在安裝和拆卸時必須沿軸向(xiang)將法(fa)蘭(lan)(lan)(lan)分(fen)開,因(yin)(yin)此,在管線設計時要考慮(lv)到將法(fa)蘭(lan)(lan)(lan)在軸向(xiang)分(fen)開的(de)(de)(de)(de)可(ke)能。這種(zhong)密(mi)封(feng)面(mian)(mian)(mian)(mian)(mian)專門用來與加工成八角形或(huo)橢圓(yuan)形的(de)(de)(de)(de)實體(ti)金屬墊片配合,以實現密(mi)封(feng)連接。由(you)于金屬環墊可(ke)以適(shi)應各種(zhong)金屬的(de)(de)(de)(de)固(gu)有(you)特性(xing),因(yin)(yin)而這種(zhong)密(mi)封(feng)面(mian)(mian)(mian)(mian)(mian)的(de)(de)(de)(de)密(mi)封(feng)性(xing)能好,對安裝要求也(ye)不太嚴格(ge),通常適(shi)合于高溫、高壓工況,但密(mi)封(feng)面(mian)(mian)(mian)(mian)(mian)的(de)(de)(de)(de)加工精度要求較高。


1. 密封面(mian)的形(xing)式及代號 


不銹鋼法蘭密封(feng)面(mian)型式及其(qi)代號(hao)見(jian)表 3-5。


表 5.jpg

表 5.1.jpg



2.法蘭密封面的加工


 不銹(xiu)鋼法蘭(lan)密(mi)封(feng)面(mian)(mian)(mian)(mian)的(de)(de)表(biao)(biao)面(mian)(mian)(mian)(mian)應進(jin)行機械加工,因(yin)加工表(biao)(biao)面(mian)(mian)(mian)(mian)的(de)(de)表(biao)(biao)面(mian)(mian)(mian)(mian)粗糙度(du)(du)及表(biao)(biao)面(mian)(mian)(mian)(mian)硬(ying)度(du)(du)(指環連接(jie)面(mian)(mian)(mian)(mian)法蘭(lan))直接(jie)影(ying)響(xiang)連接(jie)的(de)(de)密(mi)封(feng)性能。法蘭(lan)密(mi)封(feng)面(mian)(mian)(mian)(mian)的(de)(de)表(biao)(biao)面(mian)(mian)(mian)(mian)粗糙度(du)(du)見表(biao)(biao)3-6。用戶(hu)有特殊要求(qiu)應在訂貨(huo)合(he)同中注明(ming)。對于環連接(jie)密(mi)封(feng)面(mian)(mian)(mian)(mian)法蘭(lan)的(de)(de)環槽密(mi)封(feng)面(mian)(mian)(mian)(mian)的(de)(de)硬(ying)度(du)(du)應高于所(suo)配合(he)的(de)(de)金屬環墊的(de)(de)硬(ying)度(du)(du)。


表 6.jpg


注:對于(yu)全平面(mian)(mian)(FF)、凸(tu)面(mian)(mian)(RF)和凹凸(tu)面(mian)(mian)(FM)法蘭,密封面(mian)(mian)一般加工成(cheng)鋸(ju)齒形的(de)(de)同心圓或(huo)螺旋齒槽,加工刀具的(de)(de)圓角半徑應不小于(yu)1.5mm,同心圓或(huo)螺旋齒槽的(de)(de)深度約(yue)為0.05mm,節距約(yue)為0.50~0.56mm.對于(yu)Class標記的(de)(de)凹凸(tu)面(mian)(mian)(FM)法蘭,也可以(yi)加工成(cheng)光(guang)面(mian)(mian)。