工業管道伴熱方式主要有以下幾種:
1. 內(nei)伴熱(re)管伴熱(re)
伴(ban)熱管安(an)裝在工(gong)藝管道內部,伴(ban)熱介(jie)質(zhi)(zhi)釋放出來的(de)熱量,全部用于(yu)補充主管內介(jie)質(zhi)(zhi)的(de)熱損失。這(zhe)種(zhong)方式的(de)特(te)點如下。
①. 熱(re)效率(lv)高(gao),用蒸(zheng)(zheng)汽(qi)作為熱(re)源時,與外伴(ban)熱(re)管比較,可以節省15%~25%的蒸(zheng)(zheng)汽(qi)耗(hao)量。
②. 內伴熱管的(de)外側傳熱系數與主管內介質的(de)流速、黏度有關。
③. 由于它(ta)安裝在工(gong)藝(yi)(yi)管(guan)(guan)(guan)道內部,所以伴熱管(guan)(guan)(guan)的(de)(de)管(guan)(guan)(guan)壁加厚。無縫(feng)鋼管(guan)(guan)(guan)的(de)(de)自然長度(du)一(yi)般為(wei)8~13m,伴熱管(guan)(guan)(guan)的(de)(de)焊(han)縫(feng)又不(bu)允許留在工(gong)藝(yi)(yi)管(guan)(guan)(guan)道內部,因此彎管(guan)(guan)(guan)的(de)(de)數量大(da)大(da)增多,施工(gong)工(gong)程量隨(sui)之加大(da)。
④. 伴(ban)熱管的熱變形問題應(ying)予考慮,否則將引起伴(ban)熱管脹裂(lie)事故,既影響產(chan)品質(zhi)量,又要停(ting)產(chan)檢修(xiu)。
⑤. 這種(zhong)結構形式(shi)不能用(yong)于輸送有腐蝕性及(ji)熱敏性介質的(de)管道。
2. 外(wai)伴熱(re)管伴熱(re)(圖13.1)
伴(ban)(ban)熱(re)(re)介(jie)質一般有蒸汽和熱(re)(re)水兩種(zhong)。伴(ban)(ban)熱(re)(re)管(guan)(guan)(guan)放(fang)(fang)出的(de)(de)(de)(de)(de)熱(re)(re)量,一部(bu)(bu)分(fen)補充(chong)主(zhu)管(guan)(guan)(guan)(或稱(cheng)被(bei)伴(ban)(ban)管(guan)(guan)(guan))內介(jie)質的(de)(de)(de)(de)(de)熱(re)(re)損失,另一部(bu)(bu)分(fen)通過保(bao)溫(wen)(wen)層散失到四周大(da)(da)氣中(zhong)。在(zai)硬質圓形(xing)保(bao)溫(wen)(wen)預制管(guan)(guan)(guan)殼中(zhong),主(zhu)管(guan)(guan)(guan)與伴(ban)(ban)熱(re)(re)管(guan)(guan)(guan)之間有一最(zui)大(da)(da)的(de)(de)(de)(de)(de)保(bao)溫(wen)(wen)空間,也就是伴(ban)(ban)熱(re)(re)管(guan)(guan)(guan)放(fang)(fang)出的(de)(de)(de)(de)(de)熱(re)(re)量,幾乎全部(bu)(bu)代替(ti)主(zhu)管(guan)(guan)(guan)的(de)(de)(de)(de)(de)熱(re)(re)損失,因而這種(zhong)形(xing)式(shi)的(de)(de)(de)(de)(de)伴(ban)(ban)熱(re)(re)保(bao)溫(wen)(wen)結構,熱(re)(re)源的(de)(de)(de)(de)(de)耗量是最(zui)省的(de)(de)(de)(de)(de)。有的(de)(de)(de)(de)(de)伴(ban)(ban)熱(re)(re)管(guan)(guan)(guan)采(cai)用傳熱(re)(re)系數大(da)(da)的(de)(de)(de)(de)(de)伴(ban)(ban)熱(re)(re)膠泥,填充(chong)在(zai)常規的(de)(de)(de)(de)(de)外(wai)伴(ban)(ban)熱(re)(re)管(guan)(guan)(guan)與主(zhu)管(guan)(guan)(guan)之間,使它們形(xing)成一個連續式(shi)的(de)(de)(de)(de)(de)熱(re)(re)結合體,可以(yi)提高(gao)伴(ban)(ban)熱(re)(re)的(de)(de)(de)(de)(de)效(xiao)率。
外伴熱管伴熱的特(te)點(dian)如下(xia):
①. 適應范圍(wei)廣,一般操作溫度在150℃以下的(de)(de)工藝管(guan)道(dao)(dao)都可(ke)以采用(yong)(yong)。輸送有(you)腐蝕性或熱(re)敏性介質的(de)(de)管(guan)道(dao)(dao),不能用(yong)(yong)內伴(ban)熱(re)及夾(jia)套(tao)伴(ban)熱(re),但(dan)對(dui)于(yu)常規(gui)的(de)(de)外(wai)伴(ban)熱(re)管(guan),只要在主(zhu)管(guan)與伴(ban)熱(re)管(guan)之間用(yong)(yong)石棉(mian)板隔熱(re)后(hou),仍可(ke)采用(yong)(yong)。
②. 施工、生(sheng)產管理(li)及檢修(xiu)都(dou)比較方(fang)便(bian)。伴熱管損壞后,可(ke)以及時修(xiu)理(li),既(ji)不影響(xiang)生(sheng)產,又不會出現質量(liang)事故。
3. 夾套伴熱
夾套(tao)伴(ban)(ban)熱(re)管(guan)(guan)(guan)即在(zai)工(gong)(gong)藝管(guan)(guan)(guan)線的(de)(de)(de)外面(mian)安裝(zhuang)一套(tao)管(guan)(guan)(guan),類(lei)似套(tao)管(guan)(guan)(guan)式換熱(re)器進行(xing)換熱(re)。只(zhi)(zhi)要(yao)伴(ban)(ban)熱(re)介質溫度與內管(guan)(guan)(guan)介質的(de)(de)(de)溫度相同或略(lve)高一些,就(jiu)能(neng)維持內管(guan)(guan)(guan)介質的(de)(de)(de)溫度,這時(shi)蒸汽消耗量只(zhi)(zhi)要(yao)滿足本身的(de)(de)(de)熱(re)損失,因而伴(ban)(ban)熱(re)效率是比較(jiao)高的(de)(de)(de)。夾套(tao)管(guan)(guan)(guan)伴(ban)(ban)熱(re)耗鋼量大(da),施工(gong)(gong)工(gong)(gong)程(cheng)亦大(da)。但(dan)它(ta)能(neng)應用(yong)(yong)于外伴(ban)(ban)熱(re)管(guan)(guan)(guan)不能(neng)滿足工(gong)(gong)藝要(yao)求(qiu)的(de)(de)(de)介質管(guan)(guan)(guan)道。如石化(hua)企業中輸送高凝(ning)固點,高熔點介質的(de)(de)(de)管(guan)(guan)(guan)道,需采(cai)用(yong)(yong)這種伴(ban)(ban)熱(re)方式。
4. 電伴(ban)熱
電伴(ban)熱(re)帶安裝在工藝管道(dao)(dao)外部,利用(yong)電阻(zu)體發熱(re)來補充工藝管道(dao)(dao)的散熱(re)損失。采(cai)用(yong)電伴(ban)熱(re)可以有效利用(yong)能量,有效控制溫度。電伴(ban)熱(re)方式有感(gan)應加熱(re)法(fa)(fa)、直接通電法(fa)(fa)、電阻(zu)加熱(re)法(fa)(fa)等(deng)。