工業管道(dao)伴熱方式主要有以下幾種:
1. 內伴(ban)熱管伴(ban)熱
伴(ban)熱(re)管(guan)安裝(zhuang)在(zai)工藝管(guan)道內(nei)部(bu),伴(ban)熱(re)介(jie)(jie)質釋放出來的熱(re)量(liang),全(quan)部(bu)用于補充主管(guan)內(nei)介(jie)(jie)質的熱(re)損失。這種方式的特(te)點如下。
①. 熱效率(lv)高,用(yong)蒸汽作為(wei)熱源時(shi),與外伴熱管比較,可(ke)以節(jie)省15%~25%的蒸汽耗量。
②. 內伴熱(re)管的外側(ce)傳(chuan)熱(re)系(xi)數與主管內介質的流速、黏度有(you)關。
③. 由于它安裝在工藝管(guan)(guan)(guan)道內部,所以伴熱(re)管(guan)(guan)(guan)的(de)管(guan)(guan)(guan)壁加(jia)厚。無縫(feng)鋼管(guan)(guan)(guan)的(de)自然長(chang)度一般(ban)為8~13m,伴熱(re)管(guan)(guan)(guan)的(de)焊縫(feng)又(you)不允許(xu)留在工藝管(guan)(guan)(guan)道內部,因此彎(wan)管(guan)(guan)(guan)的(de)數(shu)量大大增多,施工工程量隨之加(jia)大。
④. 伴熱管(guan)的熱變(bian)形問題應予考慮,否則將引起(qi)伴熱管(guan)脹裂事故,既(ji)影響產(chan)品質量,又(you)要停產(chan)檢修。
⑤. 這(zhe)種結構形(xing)式不能用于(yu)輸送有腐蝕性及熱(re)敏性介(jie)質的管道。
2. 外(wai)伴熱管伴熱(圖(tu)13.1)
伴(ban)(ban)(ban)熱(re)(re)(re)(re)介(jie)質一(yi)般有(you)蒸汽和熱(re)(re)(re)(re)水兩(liang)種。伴(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)放出的(de)熱(re)(re)(re)(re)量(liang),一(yi)部分補充(chong)主管(guan)(guan)(或稱被伴(ban)(ban)(ban)管(guan)(guan))內介(jie)質的(de)熱(re)(re)(re)(re)損失,另一(yi)部分通(tong)過保(bao)溫(wen)層散(san)失到(dao)四周大(da)氣(qi)中。在(zai)硬質圓形(xing)保(bao)溫(wen)預(yu)制管(guan)(guan)殼中,主管(guan)(guan)與(yu)伴(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)之間有(you)一(yi)最大(da)的(de)保(bao)溫(wen)空(kong)間,也(ye)就是伴(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)放出的(de)熱(re)(re)(re)(re)量(liang),幾乎全部代替(ti)主管(guan)(guan)的(de)熱(re)(re)(re)(re)損失,因而這種形(xing)式的(de)伴(ban)(ban)(ban)熱(re)(re)(re)(re)保(bao)溫(wen)結構(gou),熱(re)(re)(re)(re)源(yuan)的(de)耗量(liang)是最省的(de)。有(you)的(de)伴(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)采(cai)用(yong)傳(chuan)熱(re)(re)(re)(re)系數大(da)的(de)伴(ban)(ban)(ban)熱(re)(re)(re)(re)膠泥,填(tian)充(chong)在(zai)常規的(de)外伴(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)與(yu)主管(guan)(guan)之間,使(shi)它(ta)們形(xing)成一(yi)個(ge)連續式的(de)熱(re)(re)(re)(re)結合體,可以提(ti)高伴(ban)(ban)(ban)熱(re)(re)(re)(re)的(de)效率。
外伴(ban)熱管伴(ban)熱的(de)特點如(ru)下:
①. 適應范圍廣,一般操作溫度在150℃以下的(de)工藝管(guan)道都(dou)可以采用(yong)(yong)。輸送(song)有(you)腐蝕性或熱(re)敏性介(jie)質的(de)管(guan)道,不能用(yong)(yong)內伴熱(re)及夾(jia)套(tao)伴熱(re),但對于(yu)常規的(de)外伴熱(re)管(guan),只要在主管(guan)與伴熱(re)管(guan)之間用(yong)(yong)石棉(mian)板隔(ge)熱(re)后,仍可采用(yong)(yong)。
②. 施工、生產管(guan)理及(ji)檢修都比較方便。伴熱管(guan)損壞后,可以及(ji)時修理,既不影(ying)響生產,又不會出現質量事故。
3. 夾(jia)套伴熱
夾套伴(ban)(ban)熱(re)(re)(re)管(guan)即在工(gong)藝管(guan)線(xian)的外(wai)面安裝一套管(guan),類似套管(guan)式換熱(re)(re)(re)器進行換熱(re)(re)(re)。只要(yao)(yao)(yao)伴(ban)(ban)熱(re)(re)(re)介(jie)質溫(wen)(wen)(wen)度(du)與(yu)內(nei)管(guan)介(jie)質的溫(wen)(wen)(wen)度(du)相同或略高(gao)一些,就能維(wei)持內(nei)管(guan)介(jie)質的溫(wen)(wen)(wen)度(du),這時(shi)蒸汽消耗量(liang)(liang)只要(yao)(yao)(yao)滿足本身的熱(re)(re)(re)損失,因而伴(ban)(ban)熱(re)(re)(re)效率是比較高(gao)的。夾套管(guan)伴(ban)(ban)熱(re)(re)(re)耗鋼量(liang)(liang)大(da),施工(gong)工(gong)程亦大(da)。但它能應用(yong)于(yu)外(wai)伴(ban)(ban)熱(re)(re)(re)管(guan)不能滿足工(gong)藝要(yao)(yao)(yao)求(qiu)的介(jie)質管(guan)道。如(ru)石化企(qi)業中輸(shu)送高(gao)凝固(gu)點,高(gao)熔(rong)點介(jie)質的管(guan)道,需采用(yong)這種(zhong)伴(ban)(ban)熱(re)(re)(re)方式。
4. 電伴(ban)熱
電伴熱(re)帶(dai)安裝在工藝管(guan)道(dao)外部(bu),利用電阻體發熱(re)來補充工藝管(guan)道(dao)的散(san)熱(re)損失。采用電伴熱(re)可以有(you)(you)效利用能量,有(you)(you)效控制(zhi)溫度。電伴熱(re)方(fang)式有(you)(you)感應加熱(re)法、直接(jie)通電法、電阻加熱(re)法等。