1. 打造(zao)技術(shu)領先優勢
1993-2002年,珠江鋼管(guan)以番禺(yu)基地為(wei)事業(ye)起點,承擔了(le)國家火炬計(ji)劃(hua)等(deng)重(zhong)點項目,通(tong)過消化(hua)、吸收、再創新,用(yong)10年時(shi)間完成了(le)HFW、JCOE、UOE三個大型項目的(de)建設(she)工(gong)作,取(qu)得自有(you)核心技術行業(ye)領先優勢地位。面(mian)對來自海(hai)底(di)油氣管(guan)道工(gong)程的(de)重(zhong)大市場需求,率先開(kai)發(fa)出海(hai)底(di)油氣輸(shu)送用(yong)直縫埋弧(hu)焊管(guan),并實現成果(guo)產業(ye)化(hua)推廣,成功把近50萬噸高質量焊管(guan)應用(yong)于海(hai)南環島油氣、春曉氣田、番禺(yu)/惠州氣田等(deng)海(hai)底(di)油氣管(guan)道示范工(gong)程項目,打破(po)了(le)國外(wai)同類產品(pin)在國內市場壟斷地位,市場占(zhan)有(you)率達到80%以上(shang),擁(yong)有(you)雄厚(hou)的(de)競爭實力。
2. 打(da)造品(pin)種規模優勢
在建成(cheng)HFW、UOE、JCOE三條生(sheng)(sheng)產(chan)(chan)線(xian)(xian)的(de)基礎上,珠(zhu)江鋼(gang)(gang)管(guan)(guan)又(you)陸續投資建設另(ling)外3條JCOE直(zhi)(zhi)縫(feng)埋弧(hu)焊(han)(han)管(guan)(guan)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)、一條762COE焊(han)(han)管(guan)(guan)(同時具備HFW和LSAW焊(han)(han)管(guan)(guan)生(sheng)(sheng)產(chan)(chan)能(neng)力(li))生(sheng)(sheng)產(chan)(chan)線(xian)(xian),一條SAWH1626螺(luo)旋(xuan)(xuan)預精焊(han)(han)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)、一條SAWH4500螺(luo)旋(xuan)(xuan)焊(han)(han)管(guan)(guan)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)、兩條三輥(gun)成(cheng)型環焊(han)(han)對接焊(han)(han)管(guan)(guan)生(sheng)(sheng)產(chan)(chan)線(xian)(xian),此(ci)外,還采用商業手段,并(bing)購及收(shou)購兩條螺(luo)旋(xuan)(xuan)焊(han)(han)管(guan)(guan)生(sheng)(sheng)產(chan)(chan)線(xian)(xian),逐步形成(cheng)了(le)以(yi)直(zhi)(zhi)縫(feng)埋弧(hu)焊(han)(han)管(guan)(guan)產(chan)(chan)品為(wei)主,其(qi)(qi)他鋼(gang)(gang)管(guan)(guan)品種(高頻焊(han)(han)管(guan)(guan)、螺(luo)旋(xuan)(xuan)焊(han)(han)管(guan)(guan)、三輥(gun)成(cheng)型環焊(han)(han)對接焊(han)(han)管(guan)(guan))為(wei)輔的(de)企業產(chan)(chan)品大綱,鋼(gang)(gang)管(guan)(guan)綜合產(chan)(chan)能(neng)提升(sheng)至260萬噸(dun)/年,其(qi)(qi)中直(zhi)(zhi)縫(feng)埋弧(hu)焊(han)(han)管(guan)(guan)合計產(chan)(chan)能(neng)達到(dao)150萬噸(dun)/年,占據總產(chan)(chan)能(neng)的(de)58%。
3.生(sheng)產(chan)基地的合理布局
隨著行業(ye)技術的(de)(de)不斷(duan)成(cheng)(cheng)熟以(yi)及國際(ji)化市場(chang)競爭的(de)(de)不斷(duan)加劇,生產(chan)(chan)(chan)基(ji)(ji)(ji)(ji)地(di)(di)(di)(di)(di)(di)(di)的(de)(de)合理布(bu)(bu)局(ju)成(cheng)(cheng)為企業(ye)發展的(de)(de)重(zhong)要(yao)思考內容。為提高市場(chang)占有(you)率,珠(zhu)江(jiang)鋼(gang)(gang)管(guan)在(zai)國內基(ji)(ji)(ji)(ji)地(di)(di)(di)(di)(di)(di)(di)建(jian)(jian)設(she)布(bu)(bu)局(ju)中(zhong),為平(ping)衡產(chan)(chan)(chan)業(ye)鏈(lian)發展過(guo)程中(zhong)的(de)(de)議價(jia)能力,以(yi)降低企業(ye)營(ying)運過(guo)程物流成(cheng)(cheng)本為目的(de)(de),投入(ru)巨(ju)資(zi)實(shi)(shi)施(shi)了“靠(kao)(kao)近(jin)沿海(hai)地(di)(di)(di)(di)(di)(di)(di)區(qu)、靠(kao)(kao)近(jin)鋼(gang)(gang)板原料產(chan)(chan)(chan)地(di)(di)(di)(di)(di)(di)(di)、靠(kao)(kao)近(jin)油氣資(zi)源儲備(bei)密集分(fen)布(bu)(bu)地(di)(di)(di)(di)(di)(di)(di)區(qu)”的(de)(de)基(ji)(ji)(ji)(ji)地(di)(di)(di)(di)(di)(di)(di)建(jian)(jian)設(she)方(fang)案,逐(zhu)步(bu)形成(cheng)(cheng)了以(yi)珠(zhu)海(hai)為重(zhong)點(dian)的(de)(de)南部基(ji)(ji)(ji)(ji)地(di)(di)(di)(di)(di)(di)(di)群(qun)及以(yi)連云港(gang)為重(zhong)點(dian)的(de)(de)北部基(ji)(ji)(ji)(ji)地(di)(di)(di)(di)(di)(di)(di)群(qun)。在(zai)國外生產(chan)(chan)(chan)基(ji)(ji)(ji)(ji)地(di)(di)(di)(di)(di)(di)(di)項目投資(zi)上,高度關注中(zhong)東(dong)地(di)(di)(di)(di)(di)(di)(di)區(qu)能源戰略地(di)(di)(di)(di)(di)(di)(di)位,在(zai)距離沙特達曼(man)港(gang)約(yue)40km,與沙特企業(ye)集團合資(zi)建(jian)(jian)設(she)了海(hai)外生產(chan)(chan)(chan)基(ji)(ji)(ji)(ji)地(di)(di)(di)(di)(di)(di)(di)。至此,珠(zhu)江(jiang)鋼(gang)(gang)管(guan)在(zai)全球范(fan)圍內呈現出國內基(ji)(ji)(ji)(ji)地(di)(di)(di)(di)(di)(di)(di)互(hu)相配合、國內外基(ji)(ji)(ji)(ji)地(di)(di)(di)(di)(di)(di)(di)互(hu)相協(xie)作(zuo)生產(chan)(chan)(chan)、共同經略鋼(gang)(gang)管(guan)國內市場(chang)的(de)(de)全球發展格局(ju)。在(zai)這(zhe)些(xie)方(fang)案的(de)(de)實(shi)(shi)施(shi)過(guo)程中(zhong),珠(zhu)江(jiang)鋼(gang)(gang)管(guan)自建(jian)(jian)20000t生產(chan)(chan)(chan)專(zhuan)用(yong)碼頭(tou)(tou),年吞吐量達到(dao)110萬(wan)噸,碼頭(tou)(tou)貨場(chang)單(dan)次吊裝能力達160t,單(dan)次吊裝長(chang)度達150t。這些措施,有效利用(yong)了原材料及鋼(gang)管成品的(de)(de)海運優(you)勢(shi),實現了碼頭物流與(yu)重(zhong)型鋼(gang)管生產的(de)(de)和(he)諧匹配(pei),提高了產品的(de)(de)市場競爭能力(li)。
4. 成(cheng)立番禺珠江鋼(gang)管有(you)限公(gong)司
1993年建(jian)成了長江(jiang)以(yi)南第一條12英寸高(gao)頻焊管(HFW)生產線。
第一次海灣戰爭,世界(jie)能(neng)源危機(ji)爆(bao)發。國際(ji)政治經濟(ji)環境出現的新情況促成(cheng)了輸(shu)油鋼管(guan)需求市場(chang)的急劇擴大。各(ge)國都(dou)相應采取敷設石油管(guan)線等措施以(yi)(yi)獲(huo)得更多的石油資源。抓住這一敏感信息,陳昌(chang)先(xian)生犀利地瞄(miao)準了世界(jie)先(xian)進技(ji)術(shu),以(yi)(yi)油氣(qi)輸(shu)送(song)用直縫焊(han)管(guan)為主攻目標,于(yu)1993年成(cheng)立番禺珠江鋼管(guan)有限公司,并建成(cheng)長江以(yi)(yi)南第一條12英寸高頻焊(han)管(guan)生產(chan)線,覆蓋規格及能(neng)力范圍(wei):Φ114~356mm,壁(bi)厚(hou)3~12.7mm,長度(du)6~18.5m,產(chan)能(neng)規模:15萬噸(dun)/年;
1998-2002年,引領行業發展,建成JCOE、UOE直縫(feng)埋(mai)弧(hu)焊(han)管生產線(xian)。
1997年,國(guo)家正醞釀著敷設西氣東輸油(you)(you)氣管(guan)(guan)道(dao)工程重(zhong)點項目,管(guan)(guan)線長(chang)度(du)超(chao)過(guo)3000km,形(xing)成了對(dui)大(da)口(kou)徑(jing)(jing)直(zhi)縫(feng)(feng)埋(mai)(mai)弧(hu)(hu)(hu)焊(han)管(guan)(guan)的(de)巨(ju)大(da)市場需求(qiu)。由于當(dang)時(shi)中國(guo)大(da)口(kou)徑(jing)(jing)直(zhi)縫(feng)(feng)埋(mai)(mai)弧(hu)(hu)(hu)焊(han)管(guan)(guan)生(sheng)產幾乎空白,毫無(wu)經驗和(he)技術,沒(mei)人搞過(guo),所(suo)以也沒(mei)人敢問津。陳昌先(xian)生(sheng)躊(chou)躇滿志,率隊前去美國(guo)洛杉磯考察了大(da)口(kou)徑(jing)(jing)直(zhi)縫(feng)(feng)埋(mai)(mai)弧(hu)(hu)(hu)焊(han)管(guan)(guan)UOE生(sheng)產技術裝備,認真(zhen)調研了國(guo)內外大(da)口(kou)徑(jing)(jing)直(zhi)縫(feng)(feng)埋(mai)(mai)弧(hu)(hu)(hu)焊(han)管(guan)(guan)的(de)市場和(he)技術,并以非凡(fan)的(de)膽略(lve)、堅定的(de)信心,于1998-2002年,在(zai)珠(zhu)江(jiang)鋼(gang)管(guan)(guan)引入(ru)建成了國(guo)內第一條(tiao)JCOE及國(guo)內第一條(tiao)UOE直(zhi)縫(feng)(feng)埋(mai)(mai)弧(hu)(hu)(hu)焊(han)管(guan)(guan)生(sheng)產線。通過(guo)消化、吸(xi)收(shou)、再(zai)創新,珠(zhu)江(jiang)鋼(gang)管(guan)(guan)在(zai)油(you)(you)氣輸送(song)用直(zhi)縫(feng)(feng)埋(mai)(mai)弧(hu)(hu)(hu)焊(han)管(guan)(guan)先(xian)進制造技術領域(yu),確立行業(ye)技術領先(xian)地位。UOE:規格ф508~1118mm,壁(bi)厚(hou)(hou)6~25.4mm,長(chang)度(du)8.4~12.3m;產能:40萬噸(dun)/年,JCOE:φ406~1829mm,壁(bi)厚(hou)(hou)6~30mm,長(chang)度(du)6~12.2m;產能:20萬噸(dun)/年。
2002-2005年,延伸產(chan)業鏈,進行防(fang)腐、配重、熱(re)煨彎管等配套生(sheng)產(chan)線建設。
2002-2005年(nian),珠江鋼管配套建設2條內外防(fang)腐(fu)生產線(xian),1條混凝土配重生產線(xian),1條熱煨彎(wan)管及管件加工(gong)生產線(xian)。通過配套深加工(gong),既為顧客提供了(le)一站式產品供應,又(you)提高了(le)企業經(jing)濟效(xiao)益。
2006年,異(yi)地投資,建成番(fan)禺珠江(jiang)鋼管有(you)限公司江(jiang)陰JCOE生產線。
為搶(qiang)占國內(nei)市場,建(jian)成了江陰JCOE生產線,加大(da)了番禺珠江鋼(gang)管(guan)有限公(gong)司直(zhi)縫埋(mai)弧焊(han)管(guan)生產規(gui)模,江陰JCOE生產線規(gui)格:Φ406~1626mm,,壁厚6~70mm,,長(chang)度8~12.5m;產能(neng):20萬噸/年。
5. 創辦(ban)番(fan)禺珠江鋼管(guan)(連云港)有限公(gong)司(si)和番(fan)禺珠江鋼管(guan)(珠海)有限公(gong)司(si)有限公(gong)司(si)
創(chuang)辦番禺珠江(jiang)(jiang)鋼管(guan)(guan)(連云港)番禺珠江(jiang)(jiang)鋼管(guan)(guan)(連云港)有限公(gong)司(si)的(de)創(chuang)辦,是為了(le)有效(xiao)利用(yong)了(le)當地(di)原(yuan)材料供應及物流優勢,有效(xiao)提高了(le)珠江(jiang)(jiang)鋼管(guan)(guan)市(shi)場競爭力。公(gong)司(si)2009年在(zai)江(jiang)(jiang)蘇省(sheng)連云港市(shi)徐(xu)圩新(xin)區注冊(ce)成立,2010年8月正式開工建(jian)設。相繼(ji)建(jian)成SAWH1626mm螺旋預精焊生(sheng)產(chan)線,762COE(高頻及直(zhi)(zhi)縫埋弧兩用(yong))直(zhi)(zhi)縫焊管(guan)(guan)生(sheng)產(chan)線,三輥環(huan)焊管(guan)(guan)生(sheng)產(chan)線,配套建(jian)設2條內外防腐生(sheng)產(chan)線,1條混凝土配重(zhong)卷生(sheng)產(chan)線配套的(de)重(zhong)機(ji)生(sheng)產(chan)線,鋼結構制作車間。公(gong)司(si)占(zhan)地(di)6400畝(mu),總資產(chan)超(chao)32億(yi)人民幣,產(chan)品廣(guang)泛應用(yong)于陸(lu)地(di)及海洋的石油(you)、天(tian)然(ran)氣、石油(you)化工(gong)、采(cai)礦、電(dian)力、煤化工(gong)、海洋工(gong)程、海上風電(dian)、核電(dian)、基建、鋼結構和水(shui)務等國(guo)內外(wai)重點(dian)工(gong)程項目領域(yu)。
創(chuang)辦番(fan)禺(yu)(yu)珠江鋼(gang)管(guan)(guan)(guan)(guan)(guan)(珠海(hai)(hai)(hai)(hai))有(you)限公司 番(fan)禺(yu)(yu)珠江鋼(gang)管(guan)(guan)(guan)(guan)(guan)(珠海(hai)(hai)(hai)(hai))有(you)限公司,于2010年6月21日,在(zai)珠海(hai)(hai)(hai)(hai)高(gao)欄港經濟區裝備(bei)制造區建設(she)成立,占地近千畝。目(mu)前已(yi)發(fa)展(zhan)成一(yi)個擁(yong)有(you)員工(gong)(gong)近600人的高(gao)新(xin)技術(shu)企(qi)(qi)業(ye)(ye)(ye)。企(qi)(qi)業(ye)(ye)(ye)產(chan)(chan)品高(gao)端(duan)定位于海(hai)(hai)(hai)(hai)底(di)管(guan)(guan)(guan)(guan)(guan)道輸(shu)送(song)工(gong)(gong)程和大(da)型海(hai)(hai)(hai)(hai)上基礎(chu)設(she)施工(gong)(gong)程,以“海(hai)(hai)(hai)(hai)工(gong)(gong)裝備(bei)關(guan)鍵配(pei)套(tao)特種鋼(gang)管(guan)(guan)(guan)(guan)(guan)”為(wei)企(qi)(qi)業(ye)(ye)(ye)主導(dao)產(chan)(chan)品,明確(que)了(le)企(qi)(qi)業(ye)(ye)(ye)海(hai)(hai)(hai)(hai)工(gong)(gong)戰略發(fa)展(zhan)的方向和目(mu)標。公司陸續在(zai)海(hai)(hai)(hai)(hai)洋經濟開發(fa)和高(gao)端(duan)裝備(bei)制造領域(yu),投資(zi)20多億建成了(le)擁(yong)有(you)吞吐量(liang)110萬噸(dun)/年的近岸碼頭(tou)及5條鋼(gang)管(guan)(guan)(guan)(guan)(guan)加工(gong)(gong)配(pei)套(tao)生產(chan)(chan)線,鋼(gang)管(guan)(guan)(guan)(guan)(guan)產(chan)(chan)能規模達50萬噸(dun)/年,可批(pi)量(liang)供應ф406~1626mm直縫埋弧焊(han)管(guan)(guan)(guan)(guan)(guan)(SAWL)、ф508~3000mm螺旋焊(han)管(guan)(guan)(guan)(guan)(guan)(SAWH)、ф711~7000mm三(san)輥成型焊(han)管(guan)(guan)(guan)(guan)(guan),并配(pei)套(tao)提供FBE、3LPE/3LPP防腐(fu)以及彎管(guan)(guan)(guan)(guan)(guan)、彎頭(tou)、異徑(jing)管(guan)(guan)(guan)(guan)(guan)等(deng)鋼(gang)管(guan)(guan)(guan)(guan)(guan)深加工(gong)(gong)服(fu)務。2016-2018三(san)年以來,在(zai)企(qi)(qi)業(ye)(ye)(ye)海(hai)(hai)(hai)(hai)工(gong)(gong)事業(ye)(ye)(ye)延伸拓(tuo)展(zhan)的過程中,為(wei)西氣東輸(shu)、新(xin)粵(yue)浙、南海(hai)(hai)(hai)(hai)荔灣、省(sheng)管(guan)(guan)(guan)(guan)(guan)網(wang)等(deng)油氣管(guan)(guan)(guan)(guan)(guan)道輸(shu)送(song)工(gong)(gong)程以及港珠澳(ao)大(da)橋(qiao)、南沙(sha)大(da)橋(qiao)、桂山風電等(deng)大(da)型國內(nei)重(zhong)點基礎(chu)設(she)施建筑工(gong)(gong)程項(xiang)目(mu),批(pi)量(liang)供應各類(lei)規格鋼(gang)管(guan)(guan)(guan)(guan)(guan)近50萬噸(dun),成為(wei)廣東省(sheng)經濟高(gao)質量(liang)發(fa)展(zhan)的重(zhong)要海(hai)(hai)(hai)(hai)工(gong)(gong)裝備(bei)制造基地。
6. 技術出(chu)口示范,成立珠江鋼管-AHAQ(沙特)聯(lian)合公司
珠(zhu)江鋼(gang)管(guan)高度關注中(zhong)東(dong)地區(qu)能(neng)源戰略(lve)地位(wei),2015年,珠(zhu)江鋼(gang)管(guan)(PCK)決定與Abdel Hadi AbdullahAl-Qahtani 及(ji)(ji)其子集團公(gong)(gong)司(si)(Tariq Abdel Hadi Al-Qahtani & Bros.)(AHAQ)在沙特(te)成(cheng)立聯合公(gong)(gong)司(si),雙方共(gong)同籌資(zi)2.0億(yi)美元(約合16.35億(yi)元人民幣),共(gong)同生產(chan)(chan)經營年產(chan)(chan)能(neng)規模為(wei)40萬(wan)(wan)(wan)噸(dun)鋼(gang)管(guan)項(xiang)目。與沙特(te)聯合籌建了(le)20萬(wan)(wan)(wan)噸(dun)JCOE直縫埋(mai)弧焊鋼(gang)管(guan)生產(chan)(chan)線(xian),覆蓋(gai)當(dang)地20%的市場(chang)(chang)。項(xiang)目產(chan)(chan)品品種主(zhu)要包括JCOE直縫埋(mai)弧焊鋼(gang)管(guan)(LSAW)和高頻焊鋼(gang)管(guan)(HFW),其中(zhong)LSAW鋼(gang)管(guan)20萬(wan)(wan)(wan)噸(dun)/年,主(zhu)要規格:外(wai)(wai)徑:16英(ying)寸(cun)(cun)(cun)~64英(ying)寸(cun)(cun)(cun),壁厚:6.4~60mm,材質:API 5L A-X80;HFW鋼(gang)管(guan)20萬(wan)(wan)(wan)噸(dun)/年,主(zhu)要規格:外(wai)(wai)徑:8英(ying)寸(cun)(cun)(cun)~28英(ying)寸(cun)(cun)(cun),壁厚:4~12.7mm,材質:API 5LA-X80產(chan)(chan)品市場(chang)(chang)覆蓋(gai)整個中(zhong)東(dong)及(ji)(ji)其他地區(qu),主(zhu)要應用于(yu)石油、天然氣、水運輸以及(ji)(ji)其他建設工(gong)(gong)程領域。將位(wei)于(yu)沙特(te)阿拉(la)伯的達曼東(dong)海岸(an),在第7號Dammam& Riyadh 路(lu)的場(chang)(chang)地,項(xiang)目工(gong)(gong)程占(zhan)地面積126000㎡,離達曼港約40km。