工業裝置廣泛采用鋼質球形儲(chu)罐(以下簡稱球罐)用來儲存液化石油氣(如乙烯、丙烯、丁烷等)、液化天然氣、液氧、液氮、液氨、氧氣、氮氣、天然氣、城市煤氣或其中間產品。球罐與立式或臥式圓筒形容器相比,在相同容積和相同壓力下,球罐的表面積最小,因而所需鋼材最少;在相同直徑和相同壁厚情況下,球罐壁內應力最小,只有圓筒形容器縱向應力的1/2,即在相同應力情況下,球罐的板厚只需圓筒形容器的一半。此外,球罐占地面積小,基礎工程量小,可充分利用土地面積。GB 12337《鋼制球形儲罐》規定,用于制造球罐受壓元件的材料有:20R、16MnR、15MnVR、15MnVNR、07MnCrMoVR、16MnDR、07MnNiCrMoVDR、09Mn2VDR等。
①. 按(an)形(xing)狀分(fen)為圓球形(xing)和橢球形(xing)兩種(zhong)。橢球形(xing)球罐重心(xin)較低,但制造復雜,應(ying)用較少。
②. 按組成球(qiu)(qiu)(qiu)殼(ke)(ke)體的(de)(de)球(qiu)(qiu)(qiu)殼(ke)(ke)板(ban)形(xing)狀可分為橘瓣(ban)(ban)式球(qiu)(qiu)(qiu)罐(guan)(guan)、足球(qiu)(qiu)(qiu)瓣(ban)(ban)式球(qiu)(qiu)(qiu)罐(guan)(guan)和上述兩種(zhong)類型(xing)相(xiang)混的(de)(de)混合式球(qiu)(qiu)(qiu)罐(guan)(guan)。足球(qiu)(qiu)(qiu)瓣(ban)(ban)式球(qiu)(qiu)(qiu)罐(guan)(guan)的(de)(de)優點(dian)是球(qiu)(qiu)(qiu)瓣(ban)(ban)的(de)(de)尺(chi)寸相(xiang)同或相(xiang)近,制作(zuo)開(kai)片簡單。缺(que)點(dian)是組裝(zhuang)比較(jiao)困難(nan),有部(bu)分支柱(zhu)搭(da)焊在球(qiu)(qiu)(qiu)殼(ke)(ke)體的(de)(de)焊縫(feng)上,容(rong)易形(xing)成焊接缺(que)陷和應力集(ji)中,因而用(yong)得較(jiao)少。GB/T 17261《鋼制球(qiu)(qiu)(qiu)形(xing)儲罐(guan)(guan)型(xing)式與基本(ben)參數》僅推薦采用(yong)橘瓣(ban)(ban)式和混合式兩種(zhong)結(jie)構的(de)(de)球(qiu)(qiu)(qiu)罐(guan)(guan)。
③. 按殼(ke)(ke)體(ti)(ti)層(ceng)數分為單(dan)層(ceng)殼(ke)(ke)體(ti)(ti)和雙(shuang)層(ceng)殼(ke)(ke)體(ti)(ti)。雙(shuang)層(ceng)球(qiu)罐由(you)外球(qiu)和內(nei)(nei)球(qiu)組成,雙(shuang)層(ceng)殼(ke)(ke)體(ti)(ti)間充填優質(zhi)隔熱(re)材料(liao),所以(yi)隔熱(re)保(bao)冷性能好(hao),一般用(yong)于(yu)儲(chu)存(cun)溫度低(di)的液化(hua)氣,如液體(ti)(ti)乙烯。殼(ke)(ke)體(ti)(ti)材料(liao):內(nei)(nei)殼(ke)(ke)體(ti)(ti)為不銹鋼,用(yong)于(yu)承受介質(zhi)工(gong)(gong)(gong)作(zuo)壓力和低(di)溫工(gong)(gong)(gong)作(zuo)條件;外殼(ke)(ke)體(ti)(ti)為碳鋼,用(yong)于(yu)承受內(nei)(nei)殼(ke)(ke)體(ti)(ti)和介質(zhi)的重量,同時可隔絕雨、雪(xue)對隔熱(re)材料(liao)的侵(qin)襲(xi)。但雙(shuang)層(ceng)球(qiu)罐施工(gong)(gong)(gong)很復雜,我(wo)國目(mu)前僅(jin)見于(yu)設計(ji)資料(liao),尚無施工(gong)(gong)(gong)實踐。
④. 按支(zhi)承(cheng)(cheng)結構分為(wei)柱式(shi)(shi)(shi)支(zhi)承(cheng)(cheng)和(he)裙(qun)式(shi)(shi)(shi)支(zhi)承(cheng)(cheng)。柱式(shi)(shi)(shi)支(zhi)承(cheng)(cheng)中以(yi)赤道正切柱式(shi)(shi)(shi)支(zhi)承(cheng)(cheng)用(yong)得(de)(de)最(zui)多,我國應用(yong)較廣。裙(qun)式(shi)(shi)(shi)支(zhi)座有(you)圓筒裙(qun)式(shi)(shi)(shi)支(zhi)承(cheng)(cheng)和(he)錐形裙(qun)式(shi)(shi)(shi)支(zhi)承(cheng)(cheng),用(yong)于(yu)容積(ji)較小的球罐(guan),但(dan)用(yong)得(de)(de)較少。