三通接頭是不銹鋼管件的一種,它的連接形式就是直接將不銹(xiu)鋼三通與鋼管對焊,三通接頭的主要制造標準一般是GB/T 12459《鋼制無縫焊接管件》、GB/T 13401《鋼板制對焊管件》、ASME B16.9《工廠制造的鍛軋制對焊管配件》、SH/T 3408《鋼制對焊無縫管件》、SH/T3409《鋼板制對焊管件》、HG/T 21635《碳鋼、低合金鋼無縫對焊管件》、HG/T 21631《鋼制有縫對焊管件》、SY/T 0510《鋼制對焊管件》。
①. 按(an)照(zhao)管件口徑分一般有等徑三(san)通(tong)(straight tee),異徑三(san)通(tong)(reducing tee)等。
②. 按照支管方向分(fen)有正三(san)(san)通(tong)和斜(xie)三(san)(san)通(tong)(Y形三(san)(san)通(tong)),斜(xie)三(san)(san)通(tong)常常代替一般正三(san)(san)通(tong),用于輸送有固體顆粒或沖刷腐蝕較嚴重的管道上。
③. 按照材(cai)料分有碳鋼(gang)(gang)、合金鋼(gang)(gang)、不銹鋼(gang)(gang)、銅、PVC等三通。
④. 按(an)照連接方式分有普通三通、螺紋三通、卡套三通、承插三通。典型三通及連接見圖4.6.11。

不(bu)銹(xiu)鋼(gang)三通接頭成(cheng)(cheng)形(xing)(xing)(xing)(xing)是(shi)將大于三通直(zhi)(zhi)徑(jing)的(de)(de)管(guan)(guan)坯,壓扁約至三通直(zhi)(zhi)徑(jing)的(de)(de)尺寸(cun),在拉(la)伸支管(guan)(guan)的(de)(de)部(bu)位開一個孔;管(guan)(guan)坯經加熱(re),放入成(cheng)(cheng)形(xing)(xing)(xing)(xing)模(mo)中(zhong)(zhong),并在管(guan)(guan)坯內裝入拉(la)伸支管(guan)(guan)的(de)(de)沖模(mo);在壓力(li)的(de)(de)作用(yong)下(xia)管(guan)(guan)坯被徑(jing)向(xiang)(xiang)(xiang)壓縮,在徑(jing)向(xiang)(xiang)(xiang)壓縮的(de)(de)過程中(zhong)(zhong)金屬向(xiang)(xiang)(xiang)支管(guan)(guan)方向(xiang)(xiang)(xiang)流動(dong)并在沖模(mo)的(de)(de)拉(la)伸下(xia)形(xing)(xing)(xing)(xing)成(cheng)(cheng)支管(guan)(guan)。整個過程是(shi)通過管(guan)(guan)坯的(de)(de)徑(jing)向(xiang)(xiang)(xiang)壓縮和(he)支管(guan)(guan)部(bu)位的(de)(de)拉(la)伸過程而成(cheng)(cheng)形(xing)(xing)(xing)(xing)。與(yu)液壓脹形(xing)(xing)(xing)(xing)三通不(bu)同的(de)(de)是(shi),三通接頭支管(guan)(guan)的(de)(de)金屬是(shi)由管(guan)(guan)坯的(de)(de)徑(jing)向(xiang)(xiang)(xiang)運動(dong)進行補償(chang)的(de)(de),所以也稱為徑(jing)向(xiang)(xiang)(xiang)補償(chang)工藝。由于采用(yong)加熱(re)后壓制三通,材料(liao)成(cheng)(cheng)形(xing)(xing)(xing)(xing)所需要的(de)(de)設備噸位降低。熱(re)壓三通對材料(liao)的(de)(de)適應(ying)性較寬,適用(yong)于低碳(tan)鋼(gang)、合金鋼(gang)、不(bu)銹(xiu)鋼(gang)的(de)(de)材料(liao);特別(bie)是(shi)大直(zhi)(zhi)徑(jing)和(he)管(guan)(guan)壁偏(pian)厚的(de)(de)三通,通常采用(yong)這種(zhong)成(cheng)(cheng)形(xing)(xing)(xing)(xing)工藝。
不銹鋼四通為管件、管道連接件,用在主管道要分支管處,又稱管件四通、四通管件、四通接頭。四通有等徑和異徑之分,等徑四通的接管端部均為相同的尺寸;異徑的四通的主管接管尺寸相同,而支管的接管尺寸小于主管的接管尺寸。對于采用無縫管制造四通來講,目前通常所采用的工藝有液壓脹形和熱壓成形兩種。四通以制作方法劃分可分為頂制、壓制、鍛制、鑄造等。制造標準有GB/T 12459,GB/T 13401,ASME B16.9,SH/T 3408,SH/T 3409,HG/T 21635,DL/T 695,SY/T 0510,DIN 2615等。典型四通見圖4.6.12。

對(dui)(dui)于異徑(jing)三通(tong)(tong)(tong)(tong),首先給(gei)出最(zui)大端(duan)的(de)(de)(de)(de)(de)公(gong)稱(cheng)通(tong)(tong)(tong)(tong)徑(jing),然后是(shi)與最(zui)大端(duan)相(xiang)對(dui)(dui)應(ying)的(de)(de)(de)(de)(de)那一端(duan)的(de)(de)(de)(de)(de)公(gong)稱(cheng)通(tong)(tong)(tong)(tong)徑(jing),最(zui)后給(gei)出支管瑞的(de)(de)(de)(de)(de)公(gong)稱(cheng)通(tong)(tong)(tong)(tong)徑(jing);對(dui)(dui)于異徑(jing)四通(tong)(tong)(tong)(tong),首先給(gei)出最(zui)大端(duan)的(de)(de)(de)(de)(de)公(gong)稱(cheng)通(tong)(tong)(tong)(tong)徑(jing),其次是(shi)與最(zui)大端(duan)相(xiang)對(dui)(dui)應(ying)的(de)(de)(de)(de)(de)另一端(duan)的(de)(de)(de)(de)(de)公(gong)稱(cheng)通(tong)(tong)(tong)(tong)徑(jing),第三個給(gei)出的(de)(de)(de)(de)(de)是(shi)另外兩端(duan)中的(de)(de)(de)(de)(de)較大端(duan)的(de)(de)(de)(de)(de)公(gong)稱(cheng)通(tong)(tong)(tong)(tong)徑(jing),最(zui)后給(gei)出剩余一端(duan)的(de)(de)(de)(de)(de)公(gong)稱(cheng)通(tong)(tong)(tong)(tong)徑(jing)(見(jian)圖4.6.13)。


