1. 表示鋼(gang)管尺寸(cun)((iron pipe size,IPS)的方式(shi)也(ye)有(you)不同的分類(lei):公稱直徑(nominal di-ameter/diameter nominal,DN)、外徑(outside diameter(OD))和內(nei)徑(inside diameter,ID)。如圖4.1.1所示。
2. 公稱直徑(DN)
又(you)稱平均外(wai)徑(mean outsidediameter),表(biao)示管(guan)(guan)(guan)(guan)(guan)(guan)子(zi)、管(guan)(guan)(guan)(guan)(guan)(guan)件等管(guan)(guan)(guan)(guan)(guan)(guan)道器材(cai)元件的(de)(de)名義上的(de)(de)直(zhi)徑。金屬管(guan)(guan)(guan)(guan)(guan)(guan)的(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)壁很薄(bo),管(guan)(guan)(guan)(guan)(guan)(guan)外(wai)徑與(yu)管(guan)(guan)(guan)(guan)(guan)(guan)內(nei)徑相(xiang)(xiang)差(cha)無幾,所以取管(guan)(guan)(guan)(guan)(guan)(guan)的(de)(de)外(wai)徑與(yu)管(guan)(guan)(guan)(guan)(guan)(guan)的(de)(de)內(nei)徑之平均值當作管(guan)(guan)(guan)(guan)(guan)(guan)徑稱呼(hu)。同(tong)一(yi)公(gong)(gong)稱直(zhi)徑的(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)子(zi)采(cai)用不同(tong)的(de)(de)標(biao)(biao)準體系,外(wai)徑則可能(neng)有差(cha)異。對于同(tong)一(yi)標(biao)(biao)準、公(gong)(gong)稱壓力和公(gong)(gong)稱直(zhi)徑相(xiang)(xiang)同(tong)的(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)子(zi)和法蘭是相(xiang)(xiang)同(tong)的(de)(de)連接尺(chi)寸。公(gong)(gong)稱直(zhi)徑的(de)(de)單位(wei),美國(guo)采(cai)用英(ying)寸,中國(guo)采(cai)用毫米,日(ri)本則并列兩種單位(wei)。公(gong)(gong)稱直(zhi)徑標(biao)(biao)記示例:
我國(guo)目前還沒有配管(guan)(guan)用(yong)鋼(gang)管(guan)(guan)尺(chi)寸(cun)系(xi)(xi)列(lie)(lie)(公稱(cheng)直(zhi)徑(jing)、外(wai)徑(jing)、壁(bi)厚(hou))的國(guo)家標準,只有鋼(gang)管(guan)(guan)的生產標準尺(chi)寸(cun)系(xi)(xi)列(lie)(lie)(只有外(wai)徑(jing)、壁(bi)厚(hou)兩個(ge)(ge)系(xi)(xi)列(lie)(lie)),而現行(xing)配管(guan)(guan)用(yong)鋼(gang)管(guan)(guan)的行(xing)業標準除(chu)了公稱(cheng)直(zhi)徑(jing)外(wai),外(wai)徑(jing)系(xi)(xi)列(lie)(lie)、壁(bi)厚(hou)系(xi)(xi)列(lie)(lie)不完全(quan)相(xiang)同(tong)。公稱(cheng)直(zhi)徑(jing)是用(yong)以表(biao)示(shi)管(guan)(guan)道系(xi)(xi)統(tong)中除(chu)用(yong)外(wai)徑(jing)表(biao)示(shi)的組成件(jian)以外(wai)的所有組成件(jian)通用(yong)的一個(ge)(ge)尺(chi)寸(cun)數字(zi)。在一般情況下,是一個(ge)(ge)完整的數字(zi),與(yu)組成件(jian)的真實尺(chi)寸(cun)接近,但不相(xiang)等(deng)。
國際上通(tong)常把鋼(gang)管的公(gong)(gong)稱(cheng)(cheng)(cheng)尺寸稱(cheng)(cheng)(cheng)為(wei)(wei)(wei)公(gong)(gong)稱(cheng)(cheng)(cheng)直徑(jing)(jing),而(er)不稱(cheng)(cheng)(cheng)為(wei)(wei)(wei)公(gong)(gong)稱(cheng)(cheng)(cheng)通(tong)徑(jing)(jing),主要是因為(wei)(wei)(wei)對(dui)于直徑(jing)(jing)≥350mm(14in)的管子的公(gong)(gong)稱(cheng)(cheng)(cheng)直徑(jing)(jing)是指其(qi)外徑(jing)(jing)而(er)不是其(qi)內(nei)徑(jing)(jing)。但(dan)對(dui)于螺(luo)紋連接(jie)的管子及(ji)管件(jian),因其(qi)內(nei)徑(jing)(jing)往往與公(gong)(gong)稱(cheng)(cheng)(cheng)直徑(jing)(jing)接(jie)近,亦(yi)可稱(cheng)(cheng)(cheng)為(wei)(wei)(wei)公(gong)(gong)稱(cheng)(cheng)(cheng)通(tong)徑(jing)(jing)。
3. 公稱管徑(nominal pipe size,NPS)
是北美用(yong)(yong)于管道尺寸(cun)(cun)(cun)標(biao)準體(ti)系之一(yi)。其管道尺寸(cun)(cun)(cun)用(yong)(yong)以英(ying)寸(cun)(cun)(cun)單位的(de)NPS和管表號(用(yong)(yong)Sched.或(huo)Sch.)表示。與(yu)NPT(national pipe thread)的(de)簡稱來源相(xiang)混淆有關(guan),NPS常被錯誤地(di)叫作美國(guo)國(guo)家管道尺寸(cun)(cun)(cun)(national pipe size)。NPS與(yu)DN的(de)對應關(guan)系見表4.1.4。
4. 公(gong)稱直徑DN與(yu)NB的關系(xi)
單位(wei)有公制(mm)及英制(inch)的(de)(de)區分,所(suo)以(yi)(yi)有下列的(de)(de)稱(cheng)呼方(fang)法:以(yi)(yi)公制(mm)為(wei)基(ji)準(zhun),稱(cheng)DN(nominal diameter),是(shi)公制(metric unit);以(yi)(yi)英制(inch)為(wei)基(ji)準(zhun)稱(cheng)NB(nominal bore)。例如:鍍鋅鋼管DN50,Sch20;鍍鋅鋼管NB2,Sch20。外徑與(yu)DN、NB的(de)(de)關系見表4.1.5。
表4.1.5 外徑與DN,NB的關系(數據依據ASTM A53)
5. GB/T 1047《管(guan)道元件DN(公稱尺寸)的定義和選用》
DN:用于管(guan)道(dao)系統元(yuan)(yuan)件(jian)的(de)(de)(de)字(zi)母和數字(zi)組(zu)合(he)的(de)(de)(de)尺寸(cun)標(biao)(biao)識(shi)。它由字(zi)母DN和后跟無因次的(de)(de)(de)整數數字(zi)組(zu)成。這個數字(zi)與端部連接件(jian)的(de)(de)(de)孔徑或外徑(用mm表示)等特征尺寸(cun)直(zhi)接相關。(注(zhu)1:除在(zai)相關標(biao)(biao)準(zhun)中另有規定,字(zi)母DN后面(mian)的(de)(de)(de)數字(zi)不(bu)代表測(ce)量值,也(ye)不(bu)能用于計算目的(de)(de)(de)。注(zhu)2:采用DN標(biao)(biao)識(shi)系統的(de)(de)(de)那些標(biao)(biao)準(zhun),應給(gei)出DN與管(guan)道(dao)元(yuan)(yuan)件(jian)的(de)(de)(de)尺寸(cun)的(de)(de)(de)關系,例如DN/OD或DN/ID。)
GB/T1047《管道元(yuan)件DN(公稱尺寸(cun))的定義和選用》
DN系列
優先選(xuan)用的(de)DN數(shu)值如下:
DN6 DN100 DN700 DN2200
DN8 DN125 DN800 DN2400
DN10 DN150 DN900 DN2600
DN15 DN200 DN1000 DN2800
DN20 DN250 DN1100 DN3000
DN25 DN300 DN1200 DN3200
DN32 DN350 DN1400 DN3400
DN40 DN400 DN1500 DN3600
DN50 DN450 DN1600 DN3800
DN65 DN500 DN1800 DN4000
DN80 DN600 DN2000
6. SH/T 3059《石(shi)油化工管道設計器(qi)材選用(yong)規范》管子公稱直徑DN系列,應按以下系列優先選用(yong):15,20,25,40,50,80,100, 150,200,250,300,350,400,450,500,600,700,800,900,1000mm。公稱直徑大于1000mm時,宜按200mm遞(di)增。
7. ASME標準的管子尺寸要求:①. ASME B36.10M焊接和無縫鍛鋼管(NPS 1/8~NPS80);②. ASME B36.19M不銹鋼鋼管(NPS1/8~NPS30)。