①. 可(ke)燃(ran)(ran)氣體(ti)、液(ye)(ye)(ye)化(hua)烴(jing)和(he)(he)可(ke)燃(ran)(ran)液(ye)(ye)(ye)體(ti)的(de)(de)(de)金(jin)屬管(guan)(guan)道(dao)(dao)(dao)除規定(ding)需(xu)要(yao)采(cai)用(yong)法蘭(lan)連(lian)接(jie)(jie)(jie)外,均應(ying)采(cai)用(yong)焊接(jie)(jie)(jie)連(lian)接(jie)(jie)(jie)。公稱(cheng)直徑等(deng)于(yu)或小(xiao)于(yu)25mm的(de)(de)(de)可(ke)燃(ran)(ran)氣體(ti)、液(ye)(ye)(ye)化(hua)烴(jing)和(he)(he)可(ke)燃(ran)(ran)液(ye)(ye)(ye)體(ti)的(de)(de)(de)金(jin)屬管(guan)(guan)道(dao)(dao)(dao)和(he)(he)閥門采(cai)用(yong)錐管(guan)(guan)螺紋(wen)連(lian)接(jie)(jie)(jie)時,除能產生縫(feng)隙腐蝕的(de)(de)(de)介(jie)質管(guan)(guan)道(dao)(dao)(dao)外,應(ying)在螺紋(wen)處采(cai)用(yong)密(mi)封焊。規定(ding)采(cai)用(yong)法蘭(lan)連(lian)接(jie)(jie)(jie)的(de)(de)(de)地方為:與設備管(guan)(guan)口(kou)法蘭(lan)的(de)(de)(de)連(lian)接(jie)(jie)(jie)、與法蘭(lan)閥門的(de)(de)(de)連(lian)接(jie)(jie)(jie)等(deng);高黏(nian)度、易黏(nian)結的(de)(de)(de)聚合淤漿液(ye)(ye)(ye)和(he)(he)懸(xuan)浮液(ye)(ye)(ye)等(deng)易堵塞的(de)(de)(de)管(guan)(guan)道(dao)(dao)(dao);凝固(gu)點高的(de)(de)(de)液(ye)(ye)(ye)狀石蠟(la)、瀝(li)青、硫黃等(deng)管(guan)(guan)道(dao)(dao)(dao);停(ting)工檢修(xiu)需(xu)拆卸的(de)(de)(de)管(guan)(guan)道(dao)(dao)(dao)等(deng)。需(xu)要(yao)經常清掃的(de)(de)(de)分配主管(guan)(guan),管(guan)(guan)的(de)(de)(de)一(yi)端(duan)不能封閉(bi),應(ying)做成能拆卸的(de)(de)(de)形式,見圖2.231。

管(guan)道采(cai)用焊接連(lian)接,不(bu)論從強(qiang)度(du)上(shang)、密(mi)封(feng)性能(neng)上(shang)都是(shi)好的(de)。但是(shi),等于(yu)或小于(yu)DN25的(de)管(guan)道,其(qi)(qi)焊接強(qiang)度(du)不(bu)佳且易將焊渣落入管(guan)內引起管(guan)道堵塞,因此多(duo)采(cai)用承插焊管(guan)件連(lian)接,也可采(cai)用錐(zhui)管(guan)螺(luo)紋連(lian)接。當(dang)采(cai)用錐(zhui)管(guan)螺(luo)紋連(lian)接時,有強(qiang)腐蝕性介質,尤其(qi)(qi)是(shi)含HF等易產生縫隙腐蝕的(de)介質,不(bu)得(de)在螺(luo)紋連(lian)接處施以密(mi)封(feng)焊,否(fou)則一旦泄漏(lou),后果嚴重。
②. 可燃氣體(ti)、液(ye)(ye)化烴(jing)和可燃液(ye)(ye)體(ti)的管道不得穿過與其無關的建筑物。可燃氣體(ti)、液(ye)(ye)化烴(jing)和可燃液(ye)(ye)體(ti)的采(cai)樣管道不應引入(ru)化驗室。
③. 可燃(ran)(ran)(ran)氣體(ti)、液化烴(jing)和(he)可燃(ran)(ran)(ran)液體(ti)的管(guan)道(dao)應(ying)架空或(huo)沿(yan)地(di)(di)敷(fu)(fu)設(she)(she)。日常檢(jian)查、檢(jian)修各方面都比(bi)較方便(bian),而管(guan)溝和(he)埋地(di)(di)敷(fu)(fu)設(she)(she)恰好(hao)相(xiang)反,破損不易被及時發(fa)現。必須采用管(guan)溝敷(fu)(fu)設(she)(she)時,應(ying)采取(qu)防止可燃(ran)(ran)(ran)氣體(ti)、液化烴(jing)和(he)可燃(ran)(ran)(ran)液體(ti)在管(guan)溝內積聚的措施,并在進、出(chu)裝置及廠房(fang)處密封隔(ge)斷;管(guan)溝內的污(wu)水應(ying)經水封井排人(ren)生產污(wu)水管(guan)道(dao)。管(guan)溝在進出(chu)廠房(fang)及裝置處應(ying)妥善(shan)隔(ge)斷,是為了阻(zu)止火災(zai)蔓延和(he)可燃(ran)(ran)(ran)氣體(ti)或(huo)可燃(ran)(ran)(ran)液體(ti)流竄。
④. 工藝和(he)公用工程管(guan)(guan)道(dao)共架多層(ceng)敷設時(shi),宜將介質(zhi)(zhi)操(cao)(cao)作溫度等于或高于250℃的管(guan)(guan)道(dao)布(bu)置(zhi)(zhi)(zhi)在上層(ceng),液化烴(jing)(jing)及腐蝕(shi)性(xing)介質(zhi)(zhi)管(guan)(guan)道(dao)布(bu)置(zhi)(zhi)(zhi)在下層(ceng);必須(xu)布(bu)置(zhi)(zhi)(zhi)在下層(ceng)的介質(zhi)(zhi)操(cao)(cao)作溫度等于或高于250℃的管(guan)(guan)道(dao)可(ke)布(bu)置(zhi)(zhi)(zhi)在外側(ce),但(dan)不(bu)應與液化烴(jing)(jing)管(guan)(guan)道(dao)相鄰。大多數塔(ta)(ta)底(di)泵的介質(zhi)(zhi)操(cao)(cao)作溫度等于或高于250℃,當塔(ta)(ta)底(di)泵布(bu)置(zhi)(zhi)(zhi)在管(guan)(guan)廊(橋)下時(shi),為盡可(ke)能降低塔(ta)(ta)的液面高度,并能滿足泵的有效汽蝕(shi)余量的要求。
⑤. 氧氣管(guan)道(dao)(dao)與(yu)可(ke)(ke)燃(ran)氣體(ti)、液(ye)化烴和(he)可(ke)(ke)燃(ran)液(ye)體(ti)的管(guan)道(dao)(dao)共架敷設時(shi)應布置(zhi)在一(yi)側,且平行布置(zhi)時(shi)凈距不(bu)應小(xiao)于500mm,交叉布置(zhi)時(shi)凈距不(bu)應小(xiao)于250mm。氧氣管(guan)道(dao)(dao)與(yu)可(ke)(ke)燃(ran)氣體(ti)、液(ye)化烴和(he)可(ke)(ke)燃(ran)液(ye)體(ti)管(guan)道(dao)(dao)之間宜用公用工(gong)程(cheng)管(guan)道(dao)(dao)隔(ge)開。
氧氣管道與可燃介質管道共架(jia)敷設時,兩(liang)管道平(ping)行(xing)布置(zhi)的凈距為不小于(yu)500mm。但當管道采用焊接(jie)連接(jie)結(jie)構并無閥門時,其平(ping)行(xing)布置(zhi)的凈距可取上述凈距的50%,即250mm。
⑥. 公(gong)(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)道(dao)(dao)在工(gong)(gong)藝裝置中是經常與可(ke)(ke)燃(ran)(ran)氣體、液(ye)(ye)化(hua)烴、可(ke)(ke)燃(ran)(ran)液(ye)(ye)體的(de)設(she)備(bei)和(he)管(guan)(guan)(guan)道(dao)(dao)相連(lian)接的(de)。當公(gong)(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)道(dao)(dao)壓力因(yin)故(gu)降低時(shi),大(da)量(liang)(liang)可(ke)(ke)燃(ran)(ran)液(ye)(ye)體可(ke)(ke)能倒(dao)流入(ru)公(gong)(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)道(dao)(dao)內(nei),容易引發事(shi)故(gu)。如大(da)量(liang)(liang)可(ke)(ke)燃(ran)(ran)液(ye)(ye)體倒(dao)流入(ru)蒸汽管(guan)(guan)(guan)道(dao)(dao)內(nei),當用(yong)(yong)(yong)(yong)蒸汽滅火時(shi)起了“火上添油(you)的(de)作(zuo)用(yong)(yong)(yong)(yong)”。因(yin)此,公(gong)(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)道(dao)(dao)與可(ke)(ke)燃(ran)(ran)氣體、液(ye)(ye)化(hua)烴和(he)可(ke)(ke)燃(ran)(ran)液(ye)(ye)體的(de)管(guan)(guan)(guan)道(dao)(dao)或(huo)設(she)備(bei)連(lian)接時(shi)應(ying)符合(he)下列規定:連(lian)續使(shi)(shi)用(yong)(yong)(yong)(yong)的(de)公(gong)(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)道(dao)(dao)上應(ying)設(she)止回閥(fa)(fa)(fa),并(bing)在其根部設(she)切(qie)斷(duan)閥(fa)(fa)(fa);在間歇使(shi)(shi)用(yong)(yong)(yong)(yong)的(de)公(gong)(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)道(dao)(dao)上應(ying)設(she)止回閥(fa)(fa)(fa)和(he)一道(dao)(dao)切(qie)斷(duan)閥(fa)(fa)(fa)或(huo)設(she)兩(liang)道(dao)(dao)切(qie)斷(duan)閥(fa)(fa)(fa),并(bing)在兩(liang)切(qie)斷(duan)閥(fa)(fa)(fa)間設(she)檢(jian)查(cha)閥(fa)(fa)(fa);僅(jin)在設(she)備(bei)停用(yong)(yong)(yong)(yong)時(shi)使(shi)(shi)用(yong)(yong)(yong)(yong)的(de)公(gong)(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)道(dao)(dao)應(ying)設(she)盲板或(huo)斷(duan)開。
止(zhi)(zhi)(zhi)回閥(fa)是重(zhong)要(yao)的安全設施,但只能(neng)防(fang)止(zhi)(zhi)(zhi)大(da)量氣體(ti)、液體(ti)倒流,不能(neng)阻止(zhi)(zhi)(zhi)少量泄漏。
⑦. 連續操作的(de)(de)可(ke)燃(ran)(ran)氣(qi)(qi)體管(guan)道(dao)(dao)的(de)(de)低點(dian)應(ying)設兩道(dao)(dao)排(pai)液(ye)(ye)閥(fa)(fa),排(pai)出的(de)(de)液(ye)(ye)體應(ying)排(pai)放至(zhi)密閉系統;僅在(zai)開停工時(shi)使用的(de)(de)排(pai)液(ye)(ye)閥(fa)(fa),可(ke)設一道(dao)(dao)閥(fa)(fa)門(men)(men)并加絲堵、管(guan)帽、盲(mang)板或法蘭蓋(gai)。連續操作的(de)(de)可(ke)燃(ran)(ran)氣(qi)(qi)體管(guan)道(dao)(dao)的(de)(de)低點(dian)設兩道(dao)(dao)排(pai)液(ye)(ye)閥(fa)(fa),第一道(dao)(dao)(靠近(jin)管(guan)道(dao)(dao)側)閥(fa)(fa)門(men)(men)為常開閥(fa)(fa),第二道(dao)(dao)閥(fa)(fa)門(men)(men)為經常操作閥(fa)(fa)。當發(fa)現第二道(dao)(dao)閥(fa)(fa)門(men)(men)泄漏時(shi),關閉第一道(dao)(dao)閥(fa)(fa)門(men)(men),更換第二道(dao)(dao)閥(fa)(fa)門(men)(men)。
⑧. 甲、乙A類(lei)設(she)(she)備和管道應(ying)有惰性氣(qi)體(ti)置換設(she)(she)施。甲、乙A類(lei)設(she)(she)備和管道停工時應(ying)用惰性氣(qi)體(ti)置換,以防(fang)檢(jian)修動火時發(fa)生火災爆炸事故。
⑨. 當(dang)可燃液(ye)體(ti)(ti)容器(qi)內可能存在(zai)空(kong)氣時(shi),其入口管應從容器(qi)下部(bu)接(jie)(jie)入;若(ruo)必(bi)須從上(shang)部(bu)接(jie)(jie)入,應延伸至距容器(qi)底200mm處。從容器(qi)上(shang)部(bu)向下噴(pen)射輸(shu)(shu)入容器(qi)內時(shi),液(ye)體(ti)(ti)可能形(xing)成很(hen)高(gao)的(de)靜(jing)電壓,經測定(ding),汽油和(he)航空(kong)煤油噴(pen)射輸(shu)(shu)入形(xing)成的(de)靜(jing)電壓高(gao)達數千伏(fu),甚至在(zai)萬伏(fu)以上(shang),這(zhe)是很(hen)危險(xian)的(de)。容器(qi)的(de)任(ren)何接(jie)(jie)地都(dou)不能迅速消除這(zhe)種(zhong)液(ye)體(ti)(ti)內部(bu)的(de)電荷。
⑩. 液化烴設備抽出管道應在靠近設備根部設置切斷閥。容積超過50m3的液化烴設備與其抽出泵的間距小于15m時,該切斷閥應為帶手動功能的遙控閥,遙控閥就地操作按鈕距抽出泵的間距不應小于15m。當與罐直接相連接的下游設備發生火災時,能及時切斷物料。


 
		