“兩化(hua)(hua)”融(rong)合(he)是信息化(hua)(hua)和(he)工業(ye)化(hua)(hua)的結合(he)。多年來，一直以企業(ye)資(zi)源計劃 ERP系統(tong)為核心的經(jing)營管理平臺；以制造執行系統(tong)MES為基礎的生產(chan)運行管理平臺；以信息基礎設施為主體(ti)的信息系統(tong)運行保障(zhang)平臺。三大平臺的建成和(he)應用，標志著企業(ye)在(zai)信息化(hua)(hua)和(he)工業(ye)化(hua)(hua)融(rong)合(he)方面已經(jing)取得了初(chu)步成效。

  目前，鞍鋼無縫不銹鋼(gang)管廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基于現場生(sheng)產設備自動化(hua)(hua)和管理信息(xi)化(hua)(hua)的現狀，按(an)照“計劃(hua)排產智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)、生(sheng)產過程協同智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)、設備互聯互通智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)、生(sheng)產資(zi)源管控(kong)智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)、質(zhi)量(liang)過程控(kong)制智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)、決策支持智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)”的標準，開展“智(zhi)(zhi)(zhi)能(neng)工廠”的設計和實(shi)施工作，實(shi)現“提(ti)(ti)升效(xiao)率、減少(shao)人員、穩定(ding)生(sheng)產、提(ti)(ti)高質(zhi)量(liang)”的目標。

 （1）基(ji)(ji)礎(chu)(chu)自(zi)(zi)動(dong)化(hua) 鞍鋼無縫不銹(xiu)鋼管廠基(ji)(ji)礎(chu)(chu)自(zi)(zi)動(dong)化(hua)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)主(zhu)(zhu)要由原料鋸切系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、加熱爐(lu)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、穿孔機(ji)、連軋機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、脫(tuo)管機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、定徑機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、冷床系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、排(pai)鋸系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、矯直(zhi)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、探傷機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、測長稱重系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、通(tong)徑機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、涂油機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、高(gao)壓水除鱗(lin)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、包裝(zhuang)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)及(ji)水站、油站、空壓站等輔助系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)組成，基(ji)(ji)礎(chu)(chu)自(zi)(zi)動(dong)化(hua)采(cai)用AB、ABB、西(xi)(xi)門(men)子(zi)、Ansaldo公司變頻(pin)裝(zhuang)置及(ji)美國(guo)AVTRON、Ansaldo公司電(dian)控設備SPDM整流裝(zhuang)置進行控制(zhi)，PLC采(cai)用西(xi)(xi)門(men)子(zi)S7-200、S7-300、S7-400、GE9070進行數據采(cai)集及(ji)通(tong)訊(xun)，通(tong)過工業(ye)以太網(wang)(wang)、西(xi)(xi)門(men)子(zi)PROFIBUS DP網(wang)(wang)、TPL網(wang)(wang)絡(luo)，GENIUS網(wang)(wang)絡(luo)數據傳輸。網(wang)(wang)絡(luo)通(tong)訊(xun)方式主(zhu)(zhu)要采(cai)用以太網(wang)(wang)和西(xi)(xi)門(men)子(zi)PROFIBUS DP網(wang)(wang)，具(ju)有良(liang)好的基(ji)(ji)礎(chu)(chu)條件。

 （2）制(zhi)造執行系統(tong)MES（含化(hua)(hua)檢驗）接(jie)受四(si)級(ji)下(xia)發的(de)合同訂單及質量控(kong)制(zhi)等信息(xi)，形成(cheng)(cheng)作業(ye)計劃；收集(ji)現場的(de)生產實(shi)績信息(xi)并上傳四(si)級(ji)；化(hua)(hua)檢驗數(shu)(shu)據(ju)采(cai)集(ji)、完成(cheng)(cheng)質量終判(pan)，打印標簽數(shu)(shu)據(ju)、完成(cheng)(cheng)裝車作業(ye)和發貨；記錄生產數(shu)(shu)據(ju)，統(tong)計原料、產品(pin)、存貨、成(cheng)(cheng)材率數(shu)(shu)據(ju)；工序成(cheng)(cheng)本分(fen)析、工藝質量跟(gen)蹤、能(neng)源消耗(hao)分(fen)析。

 （3）ERP系(xi)統(tong) ERP系(xi)統(tong)實現訂(ding)單(dan)和物料的全生(sheng)命周期(qi)管理，貫穿了鞍鋼的銷(xiao)售、質量、生(sheng)產(chan)(chan)、儲運(yun)、結算業務。銷(xiao)售人(ren)(ren)員通(tong)過ERP系(xi)統(tong)簽訂(ding)銷(xiao)售訂(ding)單(dan)，系(xi)統(tong)自(zi)動(dong)(dong)進(jin)(jin)(jin)行質量設計(ji)(ji)；計(ji)(ji)劃(hua)(hua)員通(tong)過ERP系(xi)統(tong)下發生(sheng)產(chan)(chan)訂(ding)單(dan)和生(sheng)產(chan)(chan)計(ji)(ji)劃(hua)(hua)給(gei)MES，系(xi)統(tong)自(zi)動(dong)(dong)接收生(sheng)產(chan)(chan)實績；發貨(huo)人(ren)(ren)員通(tong)過ERP系(xi)統(tong)進(jin)(jin)(jin)行物料繳庫(ku)管理，編制運(yun)輸計(ji)(ji)劃(hua)(hua)，進(jin)(jin)(jin)行物料出庫(ku)及轉庫(ku)管理；最終結算人(ren)(ren)員通(tong)過ERP系(xi)統(tong)進(jin)(jin)(jin)行開(kai)票結算管理。

 （4）信(xin)息化網(wang)(wang)(wang)絡(luo)系(xi)(xi)統(tong)(tong) 鞍(an)鋼無縫不銹鋼管廠現有信(xin)息化相(xiang)關(guan)網(wang)(wang)(wang)絡(luo)相(xiang)對比較復雜，存在(zai)多(duo)個功(gong)能單一的網(wang)(wang)(wang)絡(luo)。主(zhu)要(yao)有外(wai)網(wang)(wang)(wang)、MES網(wang)(wang)(wang)、ATM、ERP網(wang)(wang)(wang)。少數用戶可訪(fang)問 Internet，外(wai)網(wang)(wang)(wang)由鞍(an)鋼專線100M接入，與其他網(wang)(wang)(wang)相(xiang)互獨立；MES網(wang)(wang)(wang)承載(zai)MES系(xi)(xi)統(tong)(tong)、點檢(jian)、掃(sao)描、共享平臺、化檢(jian)驗、制(zhi)簽等(deng)應用；ATM網(wang)(wang)(wang)承載(zai)安環、調度系(xi)(xi)統(tong)(tong)、人力資源、股份OA等(deng)應用；ERP網(wang)(wang)(wang)主(zhu)要(yao)承載(zai)ERP系(xi)(xi)統(tong)(tong)、SAP（設備、財務）系(xi)(xi)統(tong)(tong)。