“兩化(hua)”融(rong)合(he)(he)是信息化(hua)和工業(ye)(ye)(ye)化(hua)的(de)結合(he)(he)。多年(nian)來(lai)，一直以企業(ye)(ye)(ye)資源計劃 ERP系(xi)統(tong)為(wei)(wei)核心的(de)經營管理(li)平臺(tai)；以制(zhi)造執(zhi)行系(xi)統(tong)MES為(wei)(wei)基礎的(de)生產運行管理(li)平臺(tai)；以信息基礎設施為(wei)(wei)主體(ti)的(de)信息系(xi)統(tong)運行保障平臺(tai)。三大平臺(tai)的(de)建(jian)成和應(ying)用，標志著企業(ye)(ye)(ye)在信息化(hua)和工業(ye)(ye)(ye)化(hua)融(rong)合(he)(he)方面已經取(qu)得(de)了初步(bu)成效(xiao)。

  目前，鞍鋼無縫不銹鋼管(guan)廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基于現(xian)場(chang)生產(chan)(chan)(chan)設(she)備自動化(hua)和管(guan)(guan)理(li)信息化(hua)的(de)現(xian)狀(zhuang)，按照(zhao)“計劃排(pai)產(chan)(chan)(chan)智(zhi)(zhi)能(neng)化(hua)、生產(chan)(chan)(chan)過(guo)程協同智(zhi)(zhi)能(neng)化(hua)、設(she)備互聯互通智(zhi)(zhi)能(neng)化(hua)、生產(chan)(chan)(chan)資源管(guan)(guan)控(kong)智(zhi)(zhi)能(neng)化(hua)、質量(liang)(liang)過(guo)程控(kong)制智(zhi)(zhi)能(neng)化(hua)、決(jue)策(ce)支持智(zhi)(zhi)能(neng)化(hua)”的(de)標(biao)準(zhun)，開展“智(zhi)(zhi)能(neng)工廠(chang)”的(de)設(she)計和實施工作，實現(xian)“提(ti)升效率、減少人員、穩(wen)定生產(chan)(chan)(chan)、提(ti)高(gao)質量(liang)(liang)”的(de)目(mu)標(biao)。

 （1）基(ji)(ji)礎自動化 鞍鋼無縫不銹鋼管廠基(ji)(ji)礎自動化系(xi)(xi)統(tong)(tong)(tong)(tong)主要由原料鋸(ju)切系(xi)(xi)統(tong)(tong)(tong)(tong)、加熱爐系(xi)(xi)統(tong)(tong)(tong)(tong)、穿孔機(ji)(ji)(ji)(ji)、連(lian)軋(ya)機(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、脫管機(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、定徑機(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、冷床(chuang)系(xi)(xi)統(tong)(tong)(tong)(tong)、排鋸(ju)系(xi)(xi)統(tong)(tong)(tong)(tong)、矯(jiao)直系(xi)(xi)統(tong)(tong)(tong)(tong)、探傷機(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、測長稱重系(xi)(xi)統(tong)(tong)(tong)(tong)、通徑機(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、涂油機(ji)(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、高壓(ya)水除鱗系(xi)(xi)統(tong)(tong)(tong)(tong)、包裝(zhuang)系(xi)(xi)統(tong)(tong)(tong)(tong)及水站(zhan)(zhan)、油站(zhan)(zhan)、空壓(ya)站(zhan)(zhan)等輔助系(xi)(xi)統(tong)(tong)(tong)(tong)組成，基(ji)(ji)礎自動化采用AB、ABB、西門子(zi)、Ansaldo公司變頻裝(zhuang)置(zhi)(zhi)及美國AVTRON、Ansaldo公司電(dian)控(kong)設備SPDM整(zheng)流裝(zhuang)置(zhi)(zhi)進行控(kong)制，PLC采用西門子(zi)S7-200、S7-300、S7-400、GE9070進行數據(ju)采集及通訊，通過工業以太網、西門子(zi)PROFIBUS DP網、TPL網絡(luo)(luo)，GENIUS網絡(luo)(luo)數據(ju)傳輸。網絡(luo)(luo)通訊方(fang)式主要采用以太網和西門子(zi)PROFIBUS DP網，具有良好的基(ji)(ji)礎條(tiao)件。

 （2）制造執行(xing)系統(tong)MES（含化檢驗）接受四級(ji)下發(fa)的合同訂單(dan)及質(zhi)量(liang)控制等信息(xi)，形(xing)成作(zuo)業(ye)(ye)計(ji)劃；收集現場的生(sheng)產實績信息(xi)并上傳四級(ji)；化檢驗數(shu)據(ju)采集、完(wan)成質(zhi)量(liang)終判，打印(yin)標簽數(shu)據(ju)、完(wan)成裝車作(zuo)業(ye)(ye)和(he)發(fa)貨(huo)；記錄(lu)生(sheng)產數(shu)據(ju)，統(tong)計(ji)原料、產品、存貨(huo)、成材率數(shu)據(ju)；工(gong)序成本分(fen)析、工(gong)藝質(zhi)量(liang)跟蹤、能源消(xiao)耗(hao)分(fen)析。

 （3）ERP系(xi)(xi)統 ERP系(xi)(xi)統實(shi)現訂(ding)單(dan)和(he)物(wu)料的全生(sheng)命周(zhou)期(qi)管(guan)理，貫穿(chuan)了鞍(an)鋼(gang)的銷售、質量(liang)、生(sheng)產(chan)、儲運(yun)(yun)、結算(suan)業(ye)務。銷售人員通(tong)過(guo)ERP系(xi)(xi)統簽訂(ding)銷售訂(ding)單(dan)，系(xi)(xi)統自動進行(xing)質量(liang)設計；計劃員通(tong)過(guo)ERP系(xi)(xi)統下發生(sheng)產(chan)訂(ding)單(dan)和(he)生(sheng)產(chan)計劃給MES，系(xi)(xi)統自動接收生(sheng)產(chan)實(shi)績；發貨人員通(tong)過(guo)ERP系(xi)(xi)統進行(xing)物(wu)料繳(jiao)庫管(guan)理，編制運(yun)(yun)輸(shu)計劃，進行(xing)物(wu)料出庫及(ji)轉(zhuan)庫管(guan)理；最終結算(suan)人員通(tong)過(guo)ERP系(xi)(xi)統進行(xing)開票結算(suan)管(guan)理。

 （4）信(xin)息(xi)化網(wang)(wang)絡(luo)系(xi)(xi)統 鞍鋼(gang)無縫不銹鋼(gang)管(guan)廠現(xian)有信(xin)息(xi)化相關(guan)網(wang)(wang)絡(luo)相對比較(jiao)復雜，存(cun)在多個(ge)功(gong)能單一的網(wang)(wang)絡(luo)。主(zhu)要有外(wai)(wai)網(wang)(wang)、MES網(wang)(wang)、ATM、ERP網(wang)(wang)。少數用(yong)(yong)戶可訪(fang)問 Internet，外(wai)(wai)網(wang)(wang)由鞍鋼(gang)專線100M接入，與其他網(wang)(wang)相互獨立(li)；MES網(wang)(wang)承載MES系(xi)(xi)統、點檢、掃(sao)描、共享(xiang)平(ping)臺、化檢驗、制簽(qian)等應用(yong)(yong)；ATM網(wang)(wang)承載安環、調度系(xi)(xi)統、人(ren)力(li)資源、股份OA等應用(yong)(yong)；ERP網(wang)(wang)主(zhu)要承載ERP系(xi)(xi)統、SAP（設備、財務(wu)）系(xi)(xi)統。