“兩化(hua)(hua)”融(rong)合(he)是信息(xi)化(hua)(hua)和(he)(he)工業化(hua)(hua)的(de)(de)結(jie)合(he)。多年來，一直以(yi)企(qi)業資源計劃 ERP系(xi)統為核心的(de)(de)經(jing)營管理平(ping)臺(tai)；以(yi)制造執行系(xi)統MES為基(ji)礎(chu)的(de)(de)生產(chan)運行管理平(ping)臺(tai)；以(yi)信息(xi)基(ji)礎(chu)設施為主(zhu)體的(de)(de)信息(xi)系(xi)統運行保障平(ping)臺(tai)。三大平(ping)臺(tai)的(de)(de)建成和(he)(he)應用，標志著企(qi)業在信息(xi)化(hua)(hua)和(he)(he)工業化(hua)(hua)融(rong)合(he)方(fang)面(mian)已經(jing)取得了初步成效。
目前，鞍鋼無縫不(bu)銹鋼管廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。
基于現(xian)場生(sheng)產(chan)(chan)設(she)備自動化(hua)(hua)和(he)(he)管理(li)信息(xi)化(hua)(hua)的(de)(de)現(xian)狀，按(an)照“計劃(hua)排產(chan)(chan)智(zhi)(zhi)能(neng)化(hua)(hua)、生(sheng)產(chan)(chan)過程協同(tong)智(zhi)(zhi)能(neng)化(hua)(hua)、設(she)備互聯互通智(zhi)(zhi)能(neng)化(hua)(hua)、生(sheng)產(chan)(chan)資源(yuan)管控(kong)智(zhi)(zhi)能(neng)化(hua)(hua)、質(zhi)量過程控(kong)制智(zhi)(zhi)能(neng)化(hua)(hua)、決策支持(chi)智(zhi)(zhi)能(neng)化(hua)(hua)”的(de)(de)標(biao)準，開展“智(zhi)(zhi)能(neng)工(gong)廠”的(de)(de)設(she)計和(he)(he)實施工(gong)作(zuo)，實現(xian)“提(ti)升效率、減少人(ren)員、穩定生(sheng)產(chan)(chan)、提(ti)高質(zhi)量”的(de)(de)目標(biao)。
（1）基(ji)礎自(zi)動(dong)化(hua)(hua) 鞍鋼無縫不銹鋼管廠(chang)基(ji)礎自(zi)動(dong)化(hua)(hua)系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)主要(yao)由原料鋸切系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、加熱爐系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、穿孔機、連軋機系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、脫管機系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、定(ding)徑(jing)機系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、冷床(chuang)系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、排鋸系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、矯直系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、探傷機系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、測長稱重系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、通徑(jing)機系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、涂油機系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、高壓(ya)水(shui)除鱗系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、包(bao)裝系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)及(ji)水(shui)站(zhan)、油站(zhan)、空(kong)壓(ya)站(zhan)等輔助系(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)組成，基(ji)礎自(zi)動(dong)化(hua)(hua)采(cai)用(yong)(yong)AB、ABB、西(xi)門子、Ansaldo公司變頻裝置及(ji)美國AVTRON、Ansaldo公司電控設備SPDM整流裝置進行控制，PLC采(cai)用(yong)(yong)西(xi)門子S7-200、S7-300、S7-400、GE9070進行數(shu)據(ju)采(cai)集(ji)及(ji)通訊，通過工(gong)業以(yi)太網、西(xi)門子PROFIBUS DP網、TPL網絡，GENIUS網絡數(shu)據(ju)傳輸(shu)。網絡通訊方(fang)式主要(yao)采(cai)用(yong)(yong)以(yi)太網和西(xi)門子PROFIBUS DP網，具有良好(hao)的基(ji)礎條件。
（2）制(zhi)造執行系統MES（含化(hua)檢驗）接(jie)受(shou)四級下發(fa)的合同(tong)訂單及質量(liang)控制(zhi)等信息(xi)，形成作(zuo)業計劃(hua)；收集現場的生(sheng)產(chan)實(shi)績信息(xi)并(bing)上傳四級；化(hua)檢驗數(shu)(shu)據(ju)(ju)采集、完成質量(liang)終(zhong)判(pan)，打印標簽(qian)數(shu)(shu)據(ju)(ju)、完成裝車作(zuo)業和(he)發(fa)貨；記錄(lu)生(sheng)產(chan)數(shu)(shu)據(ju)(ju)，統計原(yuan)料、產(chan)品、存貨、成材率數(shu)(shu)據(ju)(ju)；工序成本(ben)分析、工藝質量(liang)跟蹤、能(neng)源消耗分析。
（3）ERP系(xi)(xi)統(tong) ERP系(xi)(xi)統(tong)實現訂(ding)單(dan)和(he)物料(liao)的(de)全生(sheng)命周(zhou)期(qi)管(guan)(guan)理(li)，貫(guan)穿了(le)鞍(an)鋼的(de)銷售、質(zhi)量、生(sheng)產、儲運(yun)、結(jie)算(suan)(suan)業務。銷售人(ren)員通(tong)過ERP系(xi)(xi)統(tong)簽訂(ding)銷售訂(ding)單(dan)，系(xi)(xi)統(tong)自動進(jin)行(xing)(xing)質(zhi)量設計(ji)(ji)；計(ji)(ji)劃員通(tong)過ERP系(xi)(xi)統(tong)下發生(sheng)產訂(ding)單(dan)和(he)生(sheng)產計(ji)(ji)劃給MES，系(xi)(xi)統(tong)自動接收(shou)生(sheng)產實績；發貨人(ren)員通(tong)過ERP系(xi)(xi)統(tong)進(jin)行(xing)(xing)物料(liao)繳(jiao)庫(ku)管(guan)(guan)理(li)，編制運(yun)輸計(ji)(ji)劃，進(jin)行(xing)(xing)物料(liao)出(chu)庫(ku)及轉庫(ku)管(guan)(guan)理(li)；最(zui)終結(jie)算(suan)(suan)人(ren)員通(tong)過ERP系(xi)(xi)統(tong)進(jin)行(xing)(xing)開票結(jie)算(suan)(suan)管(guan)(guan)理(li)。
（4）信息化網(wang)(wang)絡(luo)系(xi)統(tong) 鞍鋼無縫不銹鋼管廠現(xian)有(you)信息化相(xiang)關網(wang)(wang)絡(luo)相(xiang)對比較復雜，存(cun)在多個功能單一的(de)網(wang)(wang)絡(luo)。主要(yao)(yao)有(you)外網(wang)(wang)、MES網(wang)(wang)、ATM、ERP網(wang)(wang)。少數(shu)用戶可訪問(wen) Internet，外網(wang)(wang)由鞍鋼專線(xian)100M接(jie)入，與其他網(wang)(wang)相(xiang)互獨立(li)；MES網(wang)(wang)承載MES系(xi)統(tong)、點檢(jian)、掃(sao)描、共享平臺、化檢(jian)驗(yan)、制簽等應(ying)用；ATM網(wang)(wang)承載安環、調度系(xi)統(tong)、人力資源、股(gu)份OA等應(ying)用；ERP網(wang)(wang)主要(yao)(yao)承載ERP系(xi)統(tong)、SAP（設備、財(cai)務）系(xi)統(tong)。
