“兩化(hua)”融合(he)是信息(xi)(xi)(xi)化(hua)和(he)工業(ye)(ye)化(hua)的(de)結合(he)。多年(nian)來，一直以企(qi)(qi)業(ye)(ye)資源計劃(hua) ERP系(xi)統為核心的(de)經營管理平臺(tai)；以制造執(zhi)行系(xi)統MES為基礎(chu)的(de)生產運行管理平臺(tai)；以信息(xi)(xi)(xi)基礎(chu)設施(shi)為主體(ti)的(de)信息(xi)(xi)(xi)系(xi)統運行保(bao)障(zhang)平臺(tai)。三(san)大平臺(tai)的(de)建成(cheng)和(he)應用，標(biao)志(zhi)著(zhu)企(qi)(qi)業(ye)(ye)在信息(xi)(xi)(xi)化(hua)和(he)工業(ye)(ye)化(hua)融合(he)方(fang)面已經取得了初步(bu)成(cheng)效(xiao)。

  目前，鞍鋼無縫不銹鋼管(guan)廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基于現場生(sheng)產設(she)備(bei)自動化(hua)(hua)(hua)和(he)管理信息化(hua)(hua)(hua)的(de)現狀，按照“計(ji)劃排產智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)、生(sheng)產過程(cheng)協同(tong)智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)、設(she)備(bei)互(hu)(hu)聯互(hu)(hu)通智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)、生(sheng)產資(zi)源(yuan)管控(kong)(kong)智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)、質(zhi)量過程(cheng)控(kong)(kong)制智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)、決策支持智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)”的(de)標(biao)準，開(kai)展“智(zhi)(zhi)(zhi)能(neng)(neng)工廠”的(de)設(she)計(ji)和(he)實(shi)施工作，實(shi)現“提升效(xiao)率(lv)、減少人(ren)員、穩定生(sheng)產、提高質(zhi)量”的(de)目標(biao)。

 （1）基(ji)礎(chu)(chu)自(zi)動化(hua) 鞍鋼(gang)(gang)無(wu)縫不銹鋼(gang)(gang)管廠基(ji)礎(chu)(chu)自(zi)動化(hua)系(xi)(xi)統(tong)(tong)(tong)(tong)主要(yao)由原料鋸(ju)切(qie)系(xi)(xi)統(tong)(tong)(tong)(tong)、加熱爐系(xi)(xi)統(tong)(tong)(tong)(tong)、穿孔機(ji)、連軋機(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、脫管機(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、定徑機(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、冷床(chuang)系(xi)(xi)統(tong)(tong)(tong)(tong)、排鋸(ju)系(xi)(xi)統(tong)(tong)(tong)(tong)、矯直系(xi)(xi)統(tong)(tong)(tong)(tong)、探傷(shang)機(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、測長(chang)稱重系(xi)(xi)統(tong)(tong)(tong)(tong)、通(tong)徑機(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、涂油(you)機(ji)系(xi)(xi)統(tong)(tong)(tong)(tong)、高(gao)壓水(shui)除鱗系(xi)(xi)統(tong)(tong)(tong)(tong)、包(bao)裝(zhuang)系(xi)(xi)統(tong)(tong)(tong)(tong)及水(shui)站、油(you)站、空壓站等(deng)輔(fu)助系(xi)(xi)統(tong)(tong)(tong)(tong)組成，基(ji)礎(chu)(chu)自(zi)動化(hua)采用(yong)AB、ABB、西(xi)(xi)門子(zi)、Ansaldo公(gong)司變頻(pin)裝(zhuang)置及美國AVTRON、Ansaldo公(gong)司電控設備(bei)SPDM整流裝(zhuang)置進(jin)行控制，PLC采用(yong)西(xi)(xi)門子(zi)S7-200、S7-300、S7-400、GE9070進(jin)行數(shu)據采集及通(tong)訊，通(tong)過工業(ye)以太(tai)(tai)網(wang)(wang)、西(xi)(xi)門子(zi)PROFIBUS DP網(wang)(wang)、TPL網(wang)(wang)絡，GENIUS網(wang)(wang)絡數(shu)據傳輸。網(wang)(wang)絡通(tong)訊方(fang)式主要(yao)采用(yong)以太(tai)(tai)網(wang)(wang)和西(xi)(xi)門子(zi)PROFIBUS DP網(wang)(wang)，具(ju)有良好的(de)基(ji)礎(chu)(chu)條件(jian)。

 （2）制(zhi)造(zao)執行系統(tong)MES（含化檢驗(yan)）接(jie)受(shou)四(si)級下發的(de)合同訂單及質量(liang)控制(zhi)等信息(xi)，形成作業計劃(hua)；收集(ji)現(xian)場的(de)生產(chan)實績信息(xi)并上(shang)傳(chuan)四(si)級；化檢驗(yan)數(shu)據采(cai)集(ji)、完成質量(liang)終判，打印(yin)標簽(qian)數(shu)據、完成裝車(che)作業和發貨(huo)；記錄生產(chan)數(shu)據，統(tong)計原料、產(chan)品、存貨(huo)、成材率數(shu)據；工(gong)序成本分析(xi)、工(gong)藝質量(liang)跟蹤、能(neng)源消(xiao)耗分析(xi)。

 （3）ERP系(xi)統(tong)(tong)(tong)(tong) ERP系(xi)統(tong)(tong)(tong)(tong)實(shi)現訂單和物料的全生命周期管(guan)理(li)(li)，貫穿了鞍鋼的銷(xiao)售、質(zhi)量、生產、儲運(yun)、結算業務。銷(xiao)售人(ren)員通過(guo)ERP系(xi)統(tong)(tong)(tong)(tong)簽(qian)訂銷(xiao)售訂單，系(xi)統(tong)(tong)(tong)(tong)自動進行(xing)質(zhi)量設計(ji)；計(ji)劃(hua)員通過(guo)ERP系(xi)統(tong)(tong)(tong)(tong)下發生產訂單和生產計(ji)劃(hua)給MES，系(xi)統(tong)(tong)(tong)(tong)自動接收生產實(shi)績；發貨人(ren)員通過(guo)ERP系(xi)統(tong)(tong)(tong)(tong)進行(xing)物料繳(jiao)庫(ku)管(guan)理(li)(li)，編制運(yun)輸計(ji)劃(hua)，進行(xing)物料出庫(ku)及轉庫(ku)管(guan)理(li)(li)；最終結算人(ren)員通過(guo)ERP系(xi)統(tong)(tong)(tong)(tong)進行(xing)開票結算管(guan)理(li)(li)。

 （4）信(xin)息化(hua)網(wang)絡系統(tong)(tong) 鞍鋼無(wu)縫不銹鋼管廠現有信(xin)息化(hua)相關網(wang)絡相對比較復雜，存在多個功能單一的網(wang)絡。主(zhu)要有外(wai)網(wang)、MES網(wang)、ATM、ERP網(wang)。少數(shu)用(yong)戶可(ke)訪(fang)問 Internet，外(wai)網(wang)由鞍鋼專線100M接入，與其他網(wang)相互獨立；MES網(wang)承載MES系統(tong)(tong)、點檢、掃描、共享平臺(tai)、化(hua)檢驗、制簽等應用(yong)；ATM網(wang)承載安環、調度系統(tong)(tong)、人(ren)力(li)資源、股份OA等應用(yong)；ERP網(wang)主(zhu)要承載ERP系統(tong)(tong)、SAP（設(she)備、財務(wu)）系統(tong)(tong)。