包鋼不(bu)銹鋼(gang)管廠主要有以下鋼管生產線:
1. 制鋼生產(chan)(chan)線;2. Φ180mm MPM連(lian)軋(ya)(ya)生產(chan)(chan)線;3. ф159mm PQF連(lian)軋(ya)(ya)生產(chan)(chan)線;4. Φ460mm PQF連(lian)軋(ya)(ya)生產(chan)(chan)線;5. 石油管(guan)(guan)生產(chan)(chan)線。鋼管(guan)(guan)公司無縫管(guan)(guan)生產(chan)(chan)工藝流程:
魚雷(lei)罐(鐵水(shui)(shui))→轉爐(鋼水(shui)(shui))→精(jing)煉(lian)→連鑄(連鑄圓坯)→各熱軋(ya)線環形(xing)加熱爐(坯料(liao)加熱)→穿孔(kong)機(毛管)→連軋(ya)機(荒管)→定張減(定徑)→鋼管定尺鋸切→矯直→檢查→噴標→打(da)包→成品(pin)(pin)入庫(ku)(成品(pin)(pin))。
制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。
Φ180mm生產線于1999年投產,引(yin)進了意大利(li)INNSE公司設計(ji)制造的五機(ji)架(jia)MINI-MPM連軋(ya)機(ji);同(tong)時配套有12機(ji)架(jia)三輥定(ding)徑機(ji)和(he)24機(ji)架(jia)的三輥張(zhang)力(li)減徑機(ji)。機(ji)組年設計(ji)能力(li)為20萬噸,現年產量已達到37萬噸以(yi)上,可生產外(wai)徑范(fan)圍(wei)為ф60.3~244.5mm,壁厚范(fan)圍(wei)為2.5~27mm的各類石油套管(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)線管(guan)(guan)(guan)(guan)(guan)、低中壓鍋爐管(guan)(guan)(guan)(guan)(guan)、高壓鍋爐管(guan)(guan)(guan)(guan)(guan)、機(ji)械用管(guan)(guan)(guan)(guan)(guan)、氣瓶管(guan)(guan)(guan)(guan)(guan)、高壓化肥管(guan)(guan)(guan)(guan)(guan)、石油裂化管(guan)(guan)(guan)(guan)(guan)等。
Φ180mm精(jing)整有兩條精(jing)整生產線(xian),分別于2003年(nian)投產一(yi)(yi)套ф180mm德國(guo)(guo) SMS MEER 進(jin)(jin)口精(jing)整線(xian),2015年(nian)投產建成一(yi)(yi)套ф245國(guo)(guo)產精(jing)整線(xian),可以進(jin)(jin)行矯直、無損檢測、人工(gong)(gong)檢查、水壓(ya)試驗、倒(dao)棱、通徑、測長、稱重、噴標、包裝作(zuo)業(ye)工(gong)(gong)序(xu)。
Φ159mm熱軋(ya)生(sheng)產線(xian)于2011年投產,熱軋(ya)區域引進(jin)了(le)當今(jin)國際最(zui)(zui)先(xian)進(jin)PQF連軋(ya)機(ji)組(zu)。主體設(she)(she)(she)備由(you)SMS INNSE公(gong)司設(she)(she)(she)計制造。6機(ji)架連軋(ya)機(ji)采用(yong)(yong)了(le)PQF工藝最(zui)(zui)先(xian)進(jin)的(de)正Y倒Y交替布(bu)置(zhi)方式,同(tong)時配置(zhi)了(le)德國MEER公(gong)司設(she)(she)(she)計制造的(de)24機(ji)架三(san)輥(gun)張力減徑(jing)機(ji),可對鋼管進(jin)行在線(xian)測(ce)徑(jing)、測(ce)厚和(he)測(ce)溫。預(yu)精整區域建設(she)(she)(she)有(you)三(san)條相(xiang)同(tong)配置(zhi)的(de)高水(shui)平預(yu)精整線(xian),可以進(jin)行鋼管定尺鋸切、矯直、無損檢測(ce)、人工檢查(cha)、吹吸(xi)灰、測(ce)長、稱重、噴標(biao)、包裝等(deng)(deng)作業(ye)工序。機(ji)組(zu)設(she)(she)(she)計年產量40萬噸,可生(sheng)產外徑(jing)范圍為ф38~168mm,壁厚范圍為2.8~25mm的(de)各類(lei)石油套管、管線(xian)管、鉆桿(gan)、低(di)中壓鍋爐管、高壓鍋爐管、機(ji)械用(yong)(yong)管、輸送流體用(yong)(yong)管、船(chuan)舶用(yong)(yong)管、石油裂化管等(deng)(deng)。
Φ460mm熱(re)軋生(sheng)產(chan)(chan)線于2012年投(tou)產(chan)(chan),熱(re)軋區域(yu)引(yin)進(jin)(jin)了當今(jin)國際最先進(jin)(jin)PQF連軋機(ji)(ji)(ji)組。主體設備由SMS INNSE公司設計制造。采用(yong)的(de)(de)5機(ji)(ji)(ji)架三輥(gun)連軋機(ji)(ji)(ji)可(ke)進(jin)(jin)行(xing)(xing)軸向快速(su)換輥(gun);同(tong)(tong)時(shi)配(pei)套(tao)由MEER公司設計的(de)(de)12機(ji)(ji)(ji)架三輥(gun)定徑(jing)機(ji)(ji)(ji),可(ke)對鋼(gang)管(guan)(guan)進(jin)(jin)行(xing)(xing)在線測(ce)(ce)徑(jing)、測(ce)(ce)長(chang)和測(ce)(ce)溫(wen)。預精(jing)(jing)整區域(yu)建設有兩條相同(tong)(tong)配(pei)置的(de)(de)高(gao)水平預精(jing)(jing)整線,可(ke)以進(jin)(jin)行(xing)(xing)鋼(gang)管(guan)(guan)定尺鋸(ju)切、矯直、無(wu)損檢(jian)測(ce)(ce)、人工檢(jian)查、吹(chui)吸灰、測(ce)(ce)長(chang)、稱(cheng)重(zhong)、噴標、包裝等(deng)作業(ye)工序。機(ji)(ji)(ji)組設計年產(chan)(chan)量62萬噸,可(ke)生(sheng)產(chan)(chan)外(wai)徑(jing)范(fan)圍為ф244.5~457mm,壁厚范(fan)圍為6.0~60mm的(de)(de)各(ge)類(lei)石油套(tao)管(guan)(guan)、管(guan)(guan)線管(guan)(guan)、鉆桿、低中(zhong)壓鍋爐(lu)管(guan)(guan)、高(gao)壓鍋爐(lu)管(guan)(guan)、機(ji)(ji)(ji)械用(yong)管(guan)(guan)、氣瓶管(guan)(guan)、石油裂化管(guan)(guan)、特(te)殊用(yong)途油套(tao)管(guan)(guan)及其(qi)他高(gao)合金(jin)管(guan)(guan)等(deng)。
不銹鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)公(gong)司配套(tao)建設有三條(tiao)(tiao)熱(re)(re)(re)處理(li)(li)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)。φ159mm生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)和(he)ф460mm生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)配套(tao)建設的兩條(tiao)(tiao)新型熱(re)(re)(re)處理(li)(li)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian),其核心設備均采(cai)用(yong)(yong)進(jin)(jin)口(kou)先進(jin)(jin)設備,可(ke)按(an)照標準或用(yong)(yong)戶要求對(dui)油(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)(zhuan)用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)品種進(jin)(jin)行管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩粗、調(diao)(diao)質、正(zheng)(zheng)(zheng)火(huo)(huo)(huo)(huo)、正(zheng)(zheng)(zheng)火(huo)(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)(huo)及(ji)退火(huo)(huo)(huo)(huo)等(deng)(deng)工(gong)序作(zuo)業(ye)。其中在(zai)ф159mm熱(re)(re)(re)處理(li)(li)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)建設有一(yi)(yi)(yi)條(tiao)(tiao)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩粗線(xian)(xian)(xian)、一(yi)(yi)(yi)條(tiao)(tiao)油(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)(zhuan)用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處理(li)(li)線(xian)(xian)(xian)、一(yi)(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光(guang)亮(liang)熱(re)(re)(re)處理(li)(li)線(xian)(xian)(xian)、一(yi)(yi)(yi)條(tiao)(tiao)油(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)(zhuan)用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian)和(he)一(yi)(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian);在(zai)ф460mm熱(re)(re)(re)處理(li)(li)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)建設有一(yi)(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光(guang)亮(liang)熱(re)(re)(re)處理(li)(li)線(xian)(xian)(xian)和(he)一(yi)(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian)。油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)墩粗線(xian)(xian)(xian)可(ke)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)外(wai)徑ф48.26~114.3mm、壁(bi)厚為(wei)3.68~16mm、長(chang)度為(wei)6~12.8m的加厚油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);油(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)(zhuan)用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處理(li)(li)線(xian)(xian)(xian)可(ke)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)外(wai)徑為(wei)ф38~168.3mm、壁(bi)厚為(wei)3~25mm、長(chang)度為(wei)6000~14630mm的熱(re)(re)(re)處理(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan),主(zhu)要品種有油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合金(jin)結構管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、船(chuan)舶管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石油(you)裂化管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng);配套(tao)的兩條(tiao)(tiao)高(gao)壓(ya)(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處理(li)(li)線(xian)(xian)(xian)可(ke)按(an)照GB 5310-2008、ASTM A335及(ji) ASTM A213等(deng)(deng)標準對(dui)鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)進(jin)(jin)行正(zheng)(zheng)(zheng)火(huo)(huo)(huo)(huo)、正(zheng)(zheng)(zheng)火(huo)(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)(huo)及(ji)回(hui)火(huo)(huo)(huo)(huo)熱(re)(re)(re)處理(li)(li)作(zuo)業(ye)。ф180mm生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)于2004年(nian)配套(tao)建設了一(yi)(yi)(yi)條(tiao)(tiao)熱(re)(re)(re)處理(li)(li)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian),可(ke)按(an)照標準或用(yong)(yong)戶要求對(dui)油(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)(zhuan)用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)產(chan)(chan)(chan)品進(jin)(jin)行調(diao)(diao)質、正(zheng)(zheng)(zheng)火(huo)(huo)(huo)(huo)、正(zheng)(zheng)(zheng)火(huo)(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)(huo)工(gong)序作(zuo)業(ye);在(zai)該條(tiao)(tiao)熱(re)(re)(re)處理(li)(li)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)已(yi)成功開發(fa)(fa)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)了BT80SS、BT90SS及(ji)BT100H等(deng)(deng)自主(zhu)研發(fa)(fa)的特殊用(yong)(yong)途石油(you)套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)。
石油(you)管(guan)(guan)生(sheng)(sheng)產(chan)線(xian)(xian)于(yu)2004年(nian)投(tou)產(chan),有兩條(tiao)管(guan)(guan)體(ti)生(sheng)(sheng)產(chan)作(zuo)業(ye)線(xian)(xian)和一條(tiao)接(jie)箍(gu)(gu)生(sheng)(sheng)產(chan)線(xian)(xian)組成(cheng),其(qi)中一條(tiao)生(sheng)(sheng)產(chan)線(xian)(xian)為搬遷、配套(tao)、改造(zao)原(yuan)加(jia)(jia)(jia)工(gong)(gong)線(xian)(xian),年(nian)加(jia)(jia)(jia)工(gong)(gong)ф139.7~339.7mm套(tao)管(guan)(guan)6萬噸,另一條(tiao)為新建生(sheng)(sheng)產(chan)線(xian)(xian),年(nian)加(jia)(jia)(jia)工(gong)(gong)ф60.3~244.5mm套(tao)管(guan)(guan)7萬噸,接(jie)箍(gu)(gu)生(sheng)(sheng)產(chan)線(xian)(xian)年(nian)加(jia)(jia)(jia)工(gong)(gong)ф73~365.1mm套(tao)管(guan)(guan)、油(you)管(guan)(guan)接(jie)箍(gu)(gu)71萬件。新建生(sheng)(sheng)產(chan)線(xian)(xian)和接(jie)箍(gu)(gu)生(sheng)(sheng)產(chan)線(xian)(xian)的主(zhu)要設備如鋼管(guan)(guan)車(che)絲(si)機和水壓試驗、通徑機是(shi)(shi)(shi)由德國DEMAG Meer引(yin)(yin)進(jin)的,接(jie)箍(gu)(gu)車(che)絲(si)機是(shi)(shi)(shi)由比利時Colinet引(yin)(yin)進(jin)的,預擰(ning)、擰(ning)接(jie)機組是(shi)(shi)(shi)由美國引(yin)(yin)進(jin)的,采用了(le)二級自(zi)動化(hua)控(kong)制系統(tong),通過通訊網絡連(lian)接(jie),組成(cheng)并行運算、集(ji)中管(guan)(guan)理、分(fen)散控(kong)制、資源(yuan)共(gong)享(xiang)的分(fen)布式(shi)計(ji)算機控(kong)制系統(tong),實現(xian)了(le)基礎自(zi)動化(hua)操作(zuo)方式(shi)。

