包鋼不(bu)銹鋼(gang)管廠主要有以下鋼管生產線:


  1. 制鋼(gang)(gang)生產線(xian);2. Φ180mm MPM連軋生產線(xian);3. ф159mm PQF連軋生產線(xian);4. Φ460mm PQF連軋生產線(xian);5. 石油管(guan)生產線(xian)。鋼(gang)(gang)管(guan)公司無縫管(guan)生產工藝流程:


  魚雷罐(鐵水)→轉爐(鋼(gang)水)→精煉→連(lian)鑄(連(lian)鑄圓坯(pi))→各熱(re)軋線環形加熱(re)爐(坯(pi)料加熱(re))→穿孔(kong)機(ji)(ji)(毛管(guan))→連(lian)軋機(ji)(ji)(荒(huang)管(guan))→定張減(定徑)→鋼(gang)管(guan)定尺鋸切→矯直→檢查→噴標(biao)→打(da)包→成(cheng)品入庫(ku)(成(cheng)品)。


  制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。


  Φ180mm生產線于1999年投產,引進(jin)了意大利INNSE公司設計(ji)制造的五(wu)機(ji)(ji)架MINI-MPM連(lian)軋(ya)機(ji)(ji);同時配(pei)套有12機(ji)(ji)架三輥定徑(jing)機(ji)(ji)和24機(ji)(ji)架的三輥張力減徑(jing)機(ji)(ji)。機(ji)(ji)組年設計(ji)能力為(wei)20萬噸,現年產量已達到(dao)37萬噸以上,可生產外徑(jing)范圍為(wei)ф60.3~244.5mm,壁厚范圍為(wei)2.5~27mm的各類(lei)石油套管、管線管、低(di)中(zhong)壓(ya)鍋爐管、高壓(ya)鍋爐管、機(ji)(ji)械(xie)用(yong)管、氣瓶管、高壓(ya)化肥管、石油裂化管等。


  Φ180mm精整(zheng)(zheng)有(you)兩條(tiao)精整(zheng)(zheng)生(sheng)產(chan)線,分(fen)別于2003年投產(chan)一套ф180mm德國(guo) SMS MEER 進口(kou)精整(zheng)(zheng)線,2015年投產(chan)建成一套ф245國(guo)產(chan)精整(zheng)(zheng)線,可以(yi)進行(xing)矯直、無損檢測、人工檢查(cha)、水壓試驗、倒棱、通(tong)徑、測長(chang)、稱重(zhong)、噴標(biao)、包裝作業工序。


  Φ159mm熱(re)軋(ya)生產(chan)(chan)線于2011年投產(chan)(chan),熱(re)軋(ya)區域引進了當今國(guo)際最(zui)先(xian)進PQF連軋(ya)機(ji)(ji)(ji)組。主體設(she)(she)(she)備由SMS INNSE公司設(she)(she)(she)計制(zhi)(zhi)造。6機(ji)(ji)(ji)架連軋(ya)機(ji)(ji)(ji)采用了PQF工藝最(zui)先(xian)進的(de)(de)正Y倒Y交(jiao)替布置(zhi)方式,同時(shi)配(pei)(pei)置(zhi)了德國(guo)MEER公司設(she)(she)(she)計制(zhi)(zhi)造的(de)(de)24機(ji)(ji)(ji)架三(san)輥張(zhang)力減徑機(ji)(ji)(ji),可對鋼管(guan)(guan)(guan)(guan)進行(xing)(xing)在線測徑、測厚(hou)和測溫。預(yu)(yu)精整區域建設(she)(she)(she)有三(san)條(tiao)相(xiang)同配(pei)(pei)置(zhi)的(de)(de)高水平預(yu)(yu)精整線,可以進行(xing)(xing)鋼管(guan)(guan)(guan)(guan)定尺(chi)鋸(ju)切、矯直、無損(sun)檢測、人工檢查、吹吸灰、測長(chang)、稱重、噴標、包裝等作業(ye)工序。機(ji)(ji)(ji)組設(she)(she)(she)計年產(chan)(chan)量40萬噸(dun),可生產(chan)(chan)外徑范圍為ф38~168mm,壁厚(hou)范圍為2.8~25mm的(de)(de)各類(lei)石油套管(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)線管(guan)(guan)(guan)(guan)、鉆桿、低中壓鍋爐管(guan)(guan)(guan)(guan)、高壓鍋爐管(guan)(guan)(guan)(guan)、機(ji)(ji)(ji)械用管(guan)(guan)(guan)(guan)、輸(shu)送流體用管(guan)(guan)(guan)(guan)、船舶用管(guan)(guan)(guan)(guan)、石油裂化管(guan)(guan)(guan)(guan)等。


  Φ460mm熱軋(ya)生產線(xian)于2012年投(tou)產,熱軋(ya)區域引進(jin)(jin)了當今(jin)國際最(zui)先進(jin)(jin)PQF連(lian)軋(ya)機(ji)(ji)(ji)組。主(zhu)體設備由(you)SMS INNSE公司設計制造。采用(yong)的(de)5機(ji)(ji)(ji)架三輥連(lian)軋(ya)機(ji)(ji)(ji)可進(jin)(jin)行(xing)軸(zhou)向快(kuai)速換輥;同時配(pei)套由(you)MEER公司設計的(de)12機(ji)(ji)(ji)架三輥定徑(jing)機(ji)(ji)(ji),可對鋼管(guan)(guan)進(jin)(jin)行(xing)在(zai)線(xian)測(ce)徑(jing)、測(ce)長(chang)和測(ce)溫。預(yu)精整區域建設有兩(liang)條相(xiang)同配(pei)置的(de)高水平預(yu)精整線(xian),可以(yi)進(jin)(jin)行(xing)鋼管(guan)(guan)定尺鋸切、矯直(zhi)、無損檢測(ce)、人工檢查、吹吸(xi)灰(hui)、測(ce)長(chang)、稱重(zhong)、噴標、包(bao)裝等(deng)(deng)作(zuo)業工序。機(ji)(ji)(ji)組設計年產量(liang)62萬噸,可生產外徑(jing)范圍為ф244.5~457mm,壁厚范圍為6.0~60mm的(de)各類石(shi)油(you)套管(guan)(guan)、管(guan)(guan)線(xian)管(guan)(guan)、鉆桿、低(di)中壓鍋爐(lu)管(guan)(guan)、高壓鍋爐(lu)管(guan)(guan)、機(ji)(ji)(ji)械用(yong)管(guan)(guan)、氣瓶管(guan)(guan)、石(shi)油(you)裂化(hua)管(guan)(guan)、特殊用(yong)途油(you)套管(guan)(guan)及其(qi)他高合金管(guan)(guan)等(deng)(deng)。


  不銹(xiu)鋼管(guan)(guan)(guan)(guan)(guan)(guan)公司(si)配(pei)(pei)(pei)套(tao)(tao)(tao)建(jian)(jian)設(she)(she)有(you)三(san)條(tiao)(tiao)熱(re)處(chu)(chu)理(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian)。φ159mm生(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian)和ф460mm生(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian)配(pei)(pei)(pei)套(tao)(tao)(tao)建(jian)(jian)設(she)(she)的兩條(tiao)(tiao)新(xin)型熱(re)處(chu)(chu)理(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian),其(qi)核心設(she)(she)備均采(cai)用(yong)進(jin)口先進(jin)設(she)(she)備,可按(an)照標準(zhun)或用(yong)戶要求(qiu)對(dui)(dui)油井(jing)(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)等品(pin)種進(jin)行(xing)(xing)管(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)墩(dun)粗(cu)(cu)、調質、正火(huo)(huo)(huo)、正火(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)及退火(huo)(huo)(huo)等工(gong)序(xu)作(zuo)業(ye)。其(qi)中在ф159mm熱(re)處(chu)(chu)理(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian)建(jian)(jian)設(she)(she)有(you)一(yi)條(tiao)(tiao)油管(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)端(duan)(duan)墩(dun)粗(cu)(cu)線(xian)(xian)、一(yi)條(tiao)(tiao)油井(jing)(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)處(chu)(chu)理(li)(li)線(xian)(xian)、一(yi)條(tiao)(tiao)高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)光亮(liang)熱(re)處(chu)(chu)理(li)(li)線(xian)(xian)、一(yi)條(tiao)(tiao)油井(jing)(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)和一(yi)條(tiao)(tiao)高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian);在ф460mm熱(re)處(chu)(chu)理(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian)建(jian)(jian)設(she)(she)有(you)一(yi)條(tiao)(tiao)高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)光亮(liang)熱(re)處(chu)(chu)理(li)(li)線(xian)(xian)和一(yi)條(tiao)(tiao)高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)。油管(guan)(guan)(guan)(guan)(guan)(guan)墩(dun)粗(cu)(cu)線(xian)(xian)可生(sheng)(sheng)(sheng)(sheng)產(chan)外(wai)(wai)徑ф48.26~114.3mm、壁(bi)厚為3.68~16mm、長(chang)度為6~12.8m的加(jia)厚油管(guan)(guan)(guan)(guan)(guan)(guan);油井(jing)(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)處(chu)(chu)理(li)(li)線(xian)(xian)可生(sheng)(sheng)(sheng)(sheng)產(chan)外(wai)(wai)徑為ф38~168.3mm、壁(bi)厚為3~25mm、長(chang)度為6000~14630mm的熱(re)處(chu)(chu)理(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan),主要品(pin)種有(you)油管(guan)(guan)(guan)(guan)(guan)(guan)、套(tao)(tao)(tao)管(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)、合(he)金結(jie)構管(guan)(guan)(guan)(guan)(guan)(guan)、船舶管(guan)(guan)(guan)(guan)(guan)(guan)、石油裂化管(guan)(guan)(guan)(guan)(guan)(guan)等;配(pei)(pei)(pei)套(tao)(tao)(tao)的兩條(tiao)(tiao)高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)處(chu)(chu)理(li)(li)線(xian)(xian)可按(an)照GB 5310-2008、ASTM A335及 ASTM A213等標準(zhun)對(dui)(dui)鋼管(guan)(guan)(guan)(guan)(guan)(guan)進(jin)行(xing)(xing)正火(huo)(huo)(huo)、正火(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)及回(hui)火(huo)(huo)(huo)熱(re)處(chu)(chu)理(li)(li)作(zuo)業(ye)。ф180mm生(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian)于2004年配(pei)(pei)(pei)套(tao)(tao)(tao)建(jian)(jian)設(she)(she)了(le)一(yi)條(tiao)(tiao)熱(re)處(chu)(chu)理(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian),可按(an)照標準(zhun)或用(yong)戶要求(qiu)對(dui)(dui)油井(jing)(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、高壓(ya)(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)等產(chan)品(pin)進(jin)行(xing)(xing)調質、正火(huo)(huo)(huo)、正火(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)工(gong)序(xu)作(zuo)業(ye);在該條(tiao)(tiao)熱(re)處(chu)(chu)理(li)(li)生(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian)已(yi)成功開發(fa)生(sheng)(sheng)(sheng)(sheng)產(chan)了(le)BT80SS、BT90SS及BT100H等自主研發(fa)的特殊用(yong)途石油套(tao)(tao)(tao)管(guan)(guan)(guan)(guan)(guan)(guan)。


  石油管(guan)(guan)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)于2004年投產(chan)(chan),有兩條管(guan)(guan)體生(sheng)(sheng)產(chan)(chan)作業線(xian)(xian)和(he)一(yi)(yi)條接(jie)箍(gu)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)組(zu)成,其(qi)中一(yi)(yi)條生(sheng)(sheng)產(chan)(chan)線(xian)(xian)為搬遷、配套(tao)、改造原加(jia)工線(xian)(xian),年加(jia)工ф139.7~339.7mm套(tao)管(guan)(guan)6萬(wan)噸(dun),另一(yi)(yi)條為新建生(sheng)(sheng)產(chan)(chan)線(xian)(xian),年加(jia)工ф60.3~244.5mm套(tao)管(guan)(guan)7萬(wan)噸(dun),接(jie)箍(gu)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)年加(jia)工ф73~365.1mm套(tao)管(guan)(guan)、油管(guan)(guan)接(jie)箍(gu)71萬(wan)件。新建生(sheng)(sheng)產(chan)(chan)線(xian)(xian)和(he)接(jie)箍(gu)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)的主要(yao)設備如鋼管(guan)(guan)車絲機和(he)水壓(ya)試驗(yan)、通(tong)徑機是(shi)(shi)由(you)德國DEMAG Meer引(yin)進(jin)的,接(jie)箍(gu)車絲機是(shi)(shi)由(you)比利(li)時Colinet引(yin)進(jin)的,預擰(ning)、擰(ning)接(jie)機組(zu)是(shi)(shi)由(you)美國引(yin)進(jin)的,采(cai)用了(le)二級自(zi)動(dong)化控制系(xi)統(tong),通(tong)過通(tong)訊網(wang)絡連接(jie),組(zu)成并行運(yun)算、集中管(guan)(guan)理、分散控制、資源共享的分布式(shi)計算機控制系(xi)統(tong),實現了(le)基礎自(zi)動(dong)化操作方式(shi)。




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