包鋼不(bu)銹鋼管廠(chang)主要有以下鋼管生產線:


  1. 制(zhi)鋼(gang)生(sheng)(sheng)產(chan)(chan)線;2. Φ180mm MPM連(lian)(lian)軋(ya)生(sheng)(sheng)產(chan)(chan)線;3. ф159mm PQF連(lian)(lian)軋(ya)生(sheng)(sheng)產(chan)(chan)線;4. Φ460mm PQF連(lian)(lian)軋(ya)生(sheng)(sheng)產(chan)(chan)線;5. 石油管生(sheng)(sheng)產(chan)(chan)線。鋼(gang)管公司(si)無(wu)縫管生(sheng)(sheng)產(chan)(chan)工(gong)藝流程:


  魚(yu)雷罐(鐵水(shui))→轉爐(鋼水(shui))→精煉→連鑄(連鑄圓坯)→各熱軋(ya)(ya)線(xian)環形(xing)加熱爐(坯料加熱)→穿孔機(ji)(毛管)→連軋(ya)(ya)機(ji)(荒(huang)管)→定(ding)張減(定(ding)徑)→鋼管定(ding)尺(chi)鋸切(qie)→矯直→檢查→噴標→打包→成品入庫(成品)。


  制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。


  Φ180mm生產線(xian)于1999年投產,引進了意大利INNSE公司設計制(zhi)造的五機(ji)(ji)架(jia)(jia)MINI-MPM連軋機(ji)(ji);同時配套有12機(ji)(ji)架(jia)(jia)三輥定徑機(ji)(ji)和(he)24機(ji)(ji)架(jia)(jia)的三輥張力(li)減徑機(ji)(ji)。機(ji)(ji)組(zu)年設計能力(li)為(wei)20萬(wan)噸,現年產量已達到37萬(wan)噸以上(shang),可生產外徑范圍(wei)為(wei)ф60.3~244.5mm,壁厚范圍(wei)為(wei)2.5~27mm的各類石(shi)油(you)套管(guan)、管(guan)線(xian)管(guan)、低中壓(ya)鍋(guo)爐管(guan)、高壓(ya)鍋(guo)爐管(guan)、機(ji)(ji)械用管(guan)、氣瓶(ping)管(guan)、高壓(ya)化肥管(guan)、石(shi)油(you)裂化管(guan)等。


  Φ180mm精(jing)整有兩(liang)條精(jing)整生(sheng)產(chan)(chan)線(xian),分別于2003年投(tou)產(chan)(chan)一(yi)套(tao)ф180mm德國(guo) SMS MEER 進口(kou)精(jing)整線(xian),2015年投(tou)產(chan)(chan)建成一(yi)套(tao)ф245國(guo)產(chan)(chan)精(jing)整線(xian),可以進行(xing)矯直、無損檢測(ce)(ce)、人工(gong)檢查、水壓試驗、倒棱、通徑、測(ce)(ce)長、稱重、噴標、包裝作業工(gong)序。


  Φ159mm熱軋(ya)生(sheng)產線(xian)于2011年投產,熱軋(ya)區(qu)域引進(jin)(jin)了(le)當今國(guo)際(ji)最先進(jin)(jin)PQF連軋(ya)機(ji)(ji)組(zu)。主體設備由(you)SMS INNSE公司設計制造。6機(ji)(ji)架連軋(ya)機(ji)(ji)采用了(le)PQF工(gong)藝(yi)最先進(jin)(jin)的正Y倒Y交替布(bu)置(zhi)方式,同(tong)時配(pei)置(zhi)了(le)德國(guo)MEER公司設計制造的24機(ji)(ji)架三輥張力(li)減徑(jing)(jing)機(ji)(ji),可(ke)對鋼管(guan)進(jin)(jin)行在線(xian)測徑(jing)(jing)、測厚和測溫。預(yu)精(jing)整(zheng)區(qu)域建(jian)設有(you)三條相同(tong)配(pei)置(zhi)的高水(shui)平預(yu)精(jing)整(zheng)線(xian),可(ke)以進(jin)(jin)行鋼管(guan)定尺鋸切(qie)、矯直、無(wu)損檢測、人工(gong)檢查、吹(chui)吸(xi)灰(hui)、測長、稱重、噴標、包裝等(deng)作業工(gong)序。機(ji)(ji)組(zu)設計年產量40萬噸(dun),可(ke)生(sheng)產外徑(jing)(jing)范圍為ф38~168mm,壁厚范圍為2.8~25mm的各類(lei)石(shi)油(you)套管(guan)、管(guan)線(xian)管(guan)、鉆桿、低中(zhong)壓鍋(guo)爐管(guan)、高壓鍋(guo)爐管(guan)、機(ji)(ji)械用管(guan)、輸送流(liu)體用管(guan)、船舶用管(guan)、石(shi)油(you)裂化管(guan)等(deng)。


  Φ460mm熱軋(ya)(ya)生(sheng)(sheng)產(chan)線于2012年投產(chan),熱軋(ya)(ya)區域引進(jin)了當今國際最(zui)先進(jin)PQF連(lian)軋(ya)(ya)機組(zu)。主(zhu)體設(she)備由SMS INNSE公司(si)設(she)計制造。采用(yong)的(de)5機架(jia)三輥(gun)連(lian)軋(ya)(ya)機可(ke)進(jin)行(xing)軸向(xiang)快(kuai)速換輥(gun);同時配套(tao)(tao)由MEER公司(si)設(she)計的(de)12機架(jia)三輥(gun)定(ding)(ding)徑(jing)(jing)機,可(ke)對鋼(gang)管(guan)(guan)(guan)(guan)進(jin)行(xing)在線測(ce)徑(jing)(jing)、測(ce)長(chang)和測(ce)溫。預(yu)精整區域建設(she)有兩條(tiao)相同配置的(de)高水平(ping)預(yu)精整線,可(ke)以進(jin)行(xing)鋼(gang)管(guan)(guan)(guan)(guan)定(ding)(ding)尺鋸切、矯直、無損檢測(ce)、人工(gong)檢查、吹吸灰、測(ce)長(chang)、稱重、噴標、包裝等(deng)作(zuo)業工(gong)序。機組(zu)設(she)計年產(chan)量62萬噸(dun),可(ke)生(sheng)(sheng)產(chan)外徑(jing)(jing)范圍為(wei)ф244.5~457mm,壁(bi)厚范圍為(wei)6.0~60mm的(de)各(ge)類(lei)石油套(tao)(tao)管(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)線管(guan)(guan)(guan)(guan)、鉆桿、低中壓(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)、高壓(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)、機械用(yong)管(guan)(guan)(guan)(guan)、氣瓶管(guan)(guan)(guan)(guan)、石油裂化(hua)管(guan)(guan)(guan)(guan)、特殊用(yong)途(tu)油套(tao)(tao)管(guan)(guan)(guan)(guan)及其(qi)他高合金管(guan)(guan)(guan)(guan)等(deng)。


  不銹(xiu)鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)公司配(pei)(pei)套(tao)(tao)建設有三(san)條(tiao)熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)。φ159mm生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)和(he)ф460mm生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)配(pei)(pei)套(tao)(tao)建設的(de)(de)兩條(tiao)新型熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian),其核心設備均采用(yong)進(jin)口先進(jin)設備,可按照(zhao)標(biao)準(zhun)或用(yong)戶(hu)要求(qiu)對(dui)油(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)(gao)(gao)壓鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等品(pin)種進(jin)行管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩粗、調(diao)質、正(zheng)(zheng)(zheng)火(huo)、正(zheng)(zheng)(zheng)火(huo)+回火(huo)及(ji)退火(huo)等工序(xu)作(zuo)業(ye)。其中在ф159mm熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)建設有一(yi)(yi)(yi)條(tiao)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩粗線(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)(yi)(yi)條(tiao)油(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)(yi)(yi)條(tiao)高(gao)(gao)(gao)(gao)壓鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)(yi)(yi)條(tiao)油(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)(xian)(xian)(xian)和(he)一(yi)(yi)(yi)條(tiao)高(gao)(gao)(gao)(gao)壓鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)(xian)(xian)(xian);在ф460mm熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)建設有一(yi)(yi)(yi)條(tiao)高(gao)(gao)(gao)(gao)壓鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)和(he)一(yi)(yi)(yi)條(tiao)高(gao)(gao)(gao)(gao)壓鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)(xian)(xian)(xian)。油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)墩粗線(xian)(xian)(xian)(xian)(xian)(xian)可生(sheng)產(chan)(chan)外徑ф48.26~114.3mm、壁(bi)厚(hou)為3.68~16mm、長度(du)為6~12.8m的(de)(de)加厚(hou)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);油(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)可生(sheng)產(chan)(chan)外徑為ф38~168.3mm、壁(bi)厚(hou)為3~25mm、長度(du)為6000~14630mm的(de)(de)熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan),主要品(pin)種有油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、套(tao)(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合金結構管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、船舶管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石(shi)油(you)裂化(hua)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等;配(pei)(pei)套(tao)(tao)的(de)(de)兩條(tiao)高(gao)(gao)(gao)(gao)壓鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)可按照(zhao)GB 5310-2008、ASTM A335及(ji) ASTM A213等標(biao)準(zhun)對(dui)鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)進(jin)行正(zheng)(zheng)(zheng)火(huo)、正(zheng)(zheng)(zheng)火(huo)+回火(huo)及(ji)回火(huo)熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)作(zuo)業(ye)。ф180mm生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)于2004年配(pei)(pei)套(tao)(tao)建設了一(yi)(yi)(yi)條(tiao)熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian),可按照(zhao)標(biao)準(zhun)或用(yong)戶(hu)要求(qiu)對(dui)油(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)(gao)(gao)壓鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等產(chan)(chan)品(pin)進(jin)行調(diao)質、正(zheng)(zheng)(zheng)火(huo)、正(zheng)(zheng)(zheng)火(huo)+回火(huo)工序(xu)作(zuo)業(ye);在該條(tiao)熱(re)(re)(re)處(chu)理(li)(li)(li)(li)(li)生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)已成功開(kai)發生(sheng)產(chan)(chan)了BT80SS、BT90SS及(ji)BT100H等自主研發的(de)(de)特殊用(yong)途(tu)石(shi)油(you)套(tao)(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)。


  石油管(guan)生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)(xian)于2004年(nian)投產(chan)(chan)(chan),有兩條(tiao)(tiao)管(guan)體生(sheng)產(chan)(chan)(chan)作業線(xian)(xian)(xian)(xian)和一(yi)條(tiao)(tiao)接(jie)(jie)箍(gu)(gu)生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)(xian)組(zu)成(cheng),其中一(yi)條(tiao)(tiao)生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)(xian)為搬遷、配套(tao)(tao)、改(gai)造(zao)原加(jia)工線(xian)(xian)(xian)(xian),年(nian)加(jia)工ф139.7~339.7mm套(tao)(tao)管(guan)6萬(wan)噸,另(ling)一(yi)條(tiao)(tiao)為新建生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)(xian),年(nian)加(jia)工ф60.3~244.5mm套(tao)(tao)管(guan)7萬(wan)噸,接(jie)(jie)箍(gu)(gu)生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)(xian)年(nian)加(jia)工ф73~365.1mm套(tao)(tao)管(guan)、油管(guan)接(jie)(jie)箍(gu)(gu)71萬(wan)件。新建生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)(xian)和接(jie)(jie)箍(gu)(gu)生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)(xian)的(de)(de)主要設備(bei)如鋼管(guan)車絲(si)機(ji)(ji)和水壓(ya)試(shi)驗(yan)、通(tong)徑機(ji)(ji)是由(you)德國(guo)DEMAG Meer引(yin)進的(de)(de),接(jie)(jie)箍(gu)(gu)車絲(si)機(ji)(ji)是由(you)比利時Colinet引(yin)進的(de)(de),預擰(ning)、擰(ning)接(jie)(jie)機(ji)(ji)組(zu)是由(you)美國(guo)引(yin)進的(de)(de),采用(yong)了二級自動化控制系統,通(tong)過通(tong)訊網絡連接(jie)(jie),組(zu)成(cheng)并行運算、集(ji)中管(guan)理、分散(san)控制、資源共(gong)享的(de)(de)分布式計算機(ji)(ji)控制系統,實(shi)現(xian)了基(ji)礎自動化操(cao)作方式。




聯系方式.jpg