包鋼不(bu)銹鋼管廠主要有以下鋼管生產線:
1. 制鋼(gang)生(sheng)(sheng)(sheng)產線(xian);2. Φ180mm MPM連軋生(sheng)(sheng)(sheng)產線(xian);3. ф159mm PQF連軋生(sheng)(sheng)(sheng)產線(xian);4. Φ460mm PQF連軋生(sheng)(sheng)(sheng)產線(xian);5. 石(shi)油管生(sheng)(sheng)(sheng)產線(xian)。鋼(gang)管公司無縫管生(sheng)(sheng)(sheng)產工藝流(liu)程(cheng):
魚雷罐(鐵(tie)水(shui))→轉爐(鋼(gang)水(shui))→精煉(lian)→連(lian)鑄(zhu)(連(lian)鑄(zhu)圓坯)→各熱(re)軋線環形加(jia)熱(re)爐(坯料加(jia)熱(re))→穿孔機(毛(mao)管)→連(lian)軋機(荒管)→定張減(jian)(定徑)→鋼(gang)管定尺鋸切(qie)→矯直→檢查→噴(pen)標→打包→成品入庫(成品)。
制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。
Φ180mm生(sheng)產(chan)線(xian)于1999年(nian)投(tou)產(chan),引(yin)進了意大利INNSE公司設計(ji)制造的五機(ji)架(jia)MINI-MPM連軋機(ji);同時配套(tao)有12機(ji)架(jia)三(san)(san)輥定(ding)徑機(ji)和24機(ji)架(jia)的三(san)(san)輥張(zhang)力減徑機(ji)。機(ji)組(zu)年(nian)設計(ji)能力為20萬(wan)噸,現年(nian)產(chan)量已(yi)達(da)到37萬(wan)噸以上,可生(sheng)產(chan)外徑范(fan)圍(wei)為ф60.3~244.5mm,壁厚范(fan)圍(wei)為2.5~27mm的各類(lei)石油套(tao)管(guan)(guan)(guan)、管(guan)(guan)(guan)線(xian)管(guan)(guan)(guan)、低中壓鍋(guo)爐(lu)管(guan)(guan)(guan)、高(gao)壓鍋(guo)爐(lu)管(guan)(guan)(guan)、機(ji)械用(yong)管(guan)(guan)(guan)、氣瓶管(guan)(guan)(guan)、高(gao)壓化(hua)肥管(guan)(guan)(guan)、石油裂化(hua)管(guan)(guan)(guan)等。
Φ180mm精整有兩條(tiao)精整生產(chan)線(xian),分別于2003年(nian)投產(chan)一套ф180mm德國 SMS MEER 進口精整線(xian),2015年(nian)投產(chan)建成一套ф245國產(chan)精整線(xian),可(ke)以進行矯直、無損檢(jian)測(ce)、人工檢(jian)查、水(shui)壓試驗(yan)、倒(dao)棱、通徑、測(ce)長、稱重(zhong)、噴標、包裝作業工序。
Φ159mm熱軋生產(chan)線(xian)于2011年投產(chan),熱軋區域引進(jin)了(le)當今國際最先進(jin)PQF連軋機(ji)(ji)組(zu)。主(zhu)體(ti)設(she)備由SMS INNSE公司設(she)計制造(zao)。6機(ji)(ji)架連軋機(ji)(ji)采用(yong)了(le)PQF工(gong)藝最先進(jin)的正Y倒Y交替布置方式(shi),同時配(pei)置了(le)德國MEER公司設(she)計制造(zao)的24機(ji)(ji)架三輥張力減徑(jing)機(ji)(ji),可(ke)對鋼管(guan)(guan)(guan)(guan)進(jin)行在線(xian)測(ce)(ce)徑(jing)、測(ce)(ce)厚和測(ce)(ce)溫。預精(jing)整區域建(jian)設(she)有三條相同配(pei)置的高(gao)水平預精(jing)整線(xian),可(ke)以進(jin)行鋼管(guan)(guan)(guan)(guan)定(ding)尺鋸(ju)切(qie)、矯直、無(wu)損檢測(ce)(ce)、人工(gong)檢查、吹吸灰、測(ce)(ce)長、稱重(zhong)、噴(pen)標(biao)、包裝(zhuang)等作業工(gong)序(xu)。機(ji)(ji)組(zu)設(she)計年產(chan)量40萬(wan)噸,可(ke)生產(chan)外徑(jing)范(fan)圍為ф38~168mm,壁厚范(fan)圍為2.8~25mm的各類石(shi)油(you)套管(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)線(xian)管(guan)(guan)(guan)(guan)、鉆桿(gan)、低中壓鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)、高(gao)壓鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)、機(ji)(ji)械用(yong)管(guan)(guan)(guan)(guan)、輸送流體(ti)用(yong)管(guan)(guan)(guan)(guan)、船舶用(yong)管(guan)(guan)(guan)(guan)、石(shi)油(you)裂化(hua)管(guan)(guan)(guan)(guan)等。
Φ460mm熱軋(ya)(ya)生(sheng)產(chan)(chan)線(xian)于2012年投產(chan)(chan),熱軋(ya)(ya)區(qu)域引(yin)進(jin)了當今國際最先進(jin)PQF連軋(ya)(ya)機(ji)(ji)組(zu)。主體設備由SMS INNSE公司設計制造(zao)。采(cai)用的(de)(de)5機(ji)(ji)架(jia)三(san)輥連軋(ya)(ya)機(ji)(ji)可進(jin)行軸(zhou)向快(kuai)速(su)換輥;同時(shi)配(pei)套由MEER公司設計的(de)(de)12機(ji)(ji)架(jia)三(san)輥定徑(jing)機(ji)(ji),可對鋼管(guan)(guan)(guan)(guan)(guan)進(jin)行在線(xian)測徑(jing)、測長(chang)(chang)和測溫。預精整區(qu)域建設有兩(liang)條相同配(pei)置(zhi)的(de)(de)高水平預精整線(xian),可以進(jin)行鋼管(guan)(guan)(guan)(guan)(guan)定尺(chi)鋸切、矯直、無損(sun)檢測、人工(gong)檢查、吹(chui)吸灰、測長(chang)(chang)、稱(cheng)重、噴標、包裝等作業工(gong)序。機(ji)(ji)組(zu)設計年產(chan)(chan)量(liang)62萬噸,可生(sheng)產(chan)(chan)外(wai)徑(jing)范圍為(wei)ф244.5~457mm,壁厚范圍為(wei)6.0~60mm的(de)(de)各(ge)類石油(you)套管(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)線(xian)管(guan)(guan)(guan)(guan)(guan)、鉆桿(gan)、低(di)中壓鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)、高壓鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)、機(ji)(ji)械用管(guan)(guan)(guan)(guan)(guan)、氣(qi)瓶管(guan)(guan)(guan)(guan)(guan)、石油(you)裂化管(guan)(guan)(guan)(guan)(guan)、特殊用途油(you)套管(guan)(guan)(guan)(guan)(guan)及其他(ta)高合金(jin)管(guan)(guan)(guan)(guan)(guan)等。
不(bu)銹(xiu)鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)公(gong)司配(pei)套(tao)建(jian)(jian)設有(you)三條(tiao)(tiao)(tiao)(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)。φ159mm生(sheng)(sheng)產(chan)(chan)(chan)線(xian)和(he)(he)ф460mm生(sheng)(sheng)產(chan)(chan)(chan)線(xian)配(pei)套(tao)建(jian)(jian)設的(de)兩條(tiao)(tiao)(tiao)(tiao)(tiao)新型熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)線(xian),其核心設備(bei)均采用(yong)進(jin)口(kou)先進(jin)設備(bei),可(ke)按照標(biao)準(zhun)或(huo)用(yong)戶(hu)要求對油(you)(you)(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)等品(pin)種進(jin)行管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩粗、調(diao)質(zhi)(zhi)、正(zheng)(zheng)火(huo)(huo)(huo)、正(zheng)(zheng)火(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)及(ji)退火(huo)(huo)(huo)等工序作(zuo)業(ye)。其中在ф159mm熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)建(jian)(jian)設有(you)一(yi)條(tiao)(tiao)(tiao)(tiao)(tiao)油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩粗線(xian)、一(yi)條(tiao)(tiao)(tiao)(tiao)(tiao)油(you)(you)(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)、一(yi)條(tiao)(tiao)(tiao)(tiao)(tiao)高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮(liang)熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)、一(yi)條(tiao)(tiao)(tiao)(tiao)(tiao)油(you)(you)(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整線(xian)和(he)(he)一(yi)條(tiao)(tiao)(tiao)(tiao)(tiao)高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整線(xian);在ф460mm熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)建(jian)(jian)設有(you)一(yi)條(tiao)(tiao)(tiao)(tiao)(tiao)高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮(liang)熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)和(he)(he)一(yi)條(tiao)(tiao)(tiao)(tiao)(tiao)高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整線(xian)。油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)墩粗線(xian)可(ke)生(sheng)(sheng)產(chan)(chan)(chan)外徑(jing)ф48.26~114.3mm、壁厚為(wei)3.68~16mm、長度為(wei)6~12.8m的(de)加(jia)厚油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan);油(you)(you)(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)可(ke)生(sheng)(sheng)產(chan)(chan)(chan)外徑(jing)為(wei)ф38~168.3mm、壁厚為(wei)3~25mm、長度為(wei)6000~14630mm的(de)熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan)(guan),主要品(pin)種有(you)油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)線(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合金結構管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、船舶管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石油(you)(you)(you)(you)裂化管(guan)(guan)(guan)(guan)(guan)(guan)(guan)等;配(pei)套(tao)的(de)兩條(tiao)(tiao)(tiao)(tiao)(tiao)高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)可(ke)按照GB 5310-2008、ASTM A335及(ji) ASTM A213等標(biao)準(zhun)對鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)進(jin)行正(zheng)(zheng)火(huo)(huo)(huo)、正(zheng)(zheng)火(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)及(ji)回(hui)火(huo)(huo)(huo)熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)作(zuo)業(ye)。ф180mm生(sheng)(sheng)產(chan)(chan)(chan)線(xian)于2004年配(pei)套(tao)建(jian)(jian)設了一(yi)條(tiao)(tiao)(tiao)(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)線(xian),可(ke)按照標(biao)準(zhun)或(huo)用(yong)戶(hu)要求對油(you)(you)(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)等產(chan)(chan)(chan)品(pin)進(jin)行調(diao)質(zhi)(zhi)、正(zheng)(zheng)火(huo)(huo)(huo)、正(zheng)(zheng)火(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)工序作(zuo)業(ye);在該條(tiao)(tiao)(tiao)(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)已成功(gong)開發(fa)生(sheng)(sheng)產(chan)(chan)(chan)了BT80SS、BT90SS及(ji)BT100H等自(zi)主研發(fa)的(de)特殊用(yong)途石油(you)(you)(you)(you)套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)。
石油管(guan)生(sheng)(sheng)(sheng)產線于(yu)2004年投(tou)產,有兩條(tiao)管(guan)體生(sheng)(sheng)(sheng)產作業線和(he)一(yi)條(tiao)接(jie)箍(gu)(gu)生(sheng)(sheng)(sheng)產線組成,其中(zhong)一(yi)條(tiao)生(sheng)(sheng)(sheng)產線為(wei)(wei)搬遷(qian)、配套、改(gai)造原加(jia)工線,年加(jia)工ф139.7~339.7mm套管(guan)6萬噸(dun),另一(yi)條(tiao)為(wei)(wei)新建生(sheng)(sheng)(sheng)產線,年加(jia)工ф60.3~244.5mm套管(guan)7萬噸(dun),接(jie)箍(gu)(gu)生(sheng)(sheng)(sheng)產線年加(jia)工ф73~365.1mm套管(guan)、油管(guan)接(jie)箍(gu)(gu)71萬件。新建生(sheng)(sheng)(sheng)產線和(he)接(jie)箍(gu)(gu)生(sheng)(sheng)(sheng)產線的(de)(de)(de)主要設備如鋼管(guan)車絲(si)機和(he)水壓試驗、通徑機是由(you)德國DEMAG Meer引(yin)進(jin)(jin)的(de)(de)(de),接(jie)箍(gu)(gu)車絲(si)機是由(you)比利(li)時(shi)Colinet引(yin)進(jin)(jin)的(de)(de)(de),預擰、擰接(jie)機組是由(you)美國引(yin)進(jin)(jin)的(de)(de)(de),采用(yong)了(le)二(er)級自動(dong)化控制系統(tong),通過(guo)通訊網絡連接(jie),組成并行運算(suan)、集中(zhong)管(guan)理、分(fen)散(san)控制、資源共享(xiang)的(de)(de)(de)分(fen)布式計算(suan)機控制系統(tong),實現了(le)基(ji)礎(chu)自動(dong)化操作方式。