包鋼不銹鋼管(guan)廠主要有以下鋼管生產線:
1. 制鋼生(sheng)(sheng)(sheng)產線(xian);2. Φ180mm MPM連軋(ya)生(sheng)(sheng)(sheng)產線(xian);3. ф159mm PQF連軋(ya)生(sheng)(sheng)(sheng)產線(xian);4. Φ460mm PQF連軋(ya)生(sheng)(sheng)(sheng)產線(xian);5. 石油管(guan)生(sheng)(sheng)(sheng)產線(xian)。鋼管(guan)公司無縫管(guan)生(sheng)(sheng)(sheng)產工藝流程:
魚雷罐(guan)(鐵水(shui))→轉爐(鋼水(shui))→精煉→連鑄(連鑄圓(yuan)坯)→各熱(re)軋(ya)線(xian)環形加(jia)熱(re)爐(坯料加(jia)熱(re))→穿孔(kong)機(毛管)→連軋(ya)機(荒(huang)管)→定張減(jian)(定徑)→鋼管定尺鋸切→矯(jiao)直→檢查(cha)→噴標→打包→成品(pin)入庫(成品(pin))。
制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。
Φ180mm生產線(xian)于1999年(nian)投產,引進了(le)意(yi)大利INNSE公司設計制造(zao)的五機(ji)架MINI-MPM連軋機(ji);同時配套(tao)有(you)12機(ji)架三(san)輥定徑(jing)機(ji)和24機(ji)架的三(san)輥張(zhang)力(li)減徑(jing)機(ji)。機(ji)組年(nian)設計能(neng)力(li)為(wei)20萬(wan)噸,現(xian)年(nian)產量(liang)已達到37萬(wan)噸以上,可(ke)生產外徑(jing)范(fan)圍為(wei)ф60.3~244.5mm,壁厚范(fan)圍為(wei)2.5~27mm的各類石油套(tao)管、管線(xian)管、低(di)中壓(ya)鍋爐管、高壓(ya)鍋爐管、機(ji)械用管、氣瓶(ping)管、高壓(ya)化肥管、石油裂化管等。
Φ180mm精整(zheng)有兩條(tiao)精整(zheng)生產線,分別(bie)于2003年投(tou)產一(yi)(yi)套ф180mm德國 SMS MEER 進(jin)(jin)口精整(zheng)線,2015年投(tou)產建(jian)成(cheng)一(yi)(yi)套ф245國產精整(zheng)線,可以進(jin)(jin)行矯(jiao)直、無損(sun)檢測、人工檢查、水壓試驗、倒棱、通徑、測長、稱(cheng)重、噴(pen)標、包裝作業工序。
Φ159mm熱(re)軋(ya)生產線(xian)于2011年投(tou)產,熱(re)軋(ya)區(qu)域引進(jin)了當今國際最(zui)先(xian)進(jin)PQF連軋(ya)機(ji)(ji)組。主體(ti)設(she)(she)備由SMS INNSE公(gong)司設(she)(she)計(ji)(ji)制造(zao)。6機(ji)(ji)架(jia)連軋(ya)機(ji)(ji)采用(yong)(yong)了PQF工藝最(zui)先(xian)進(jin)的(de)正Y倒Y交替布(bu)置方式,同時配(pei)置了德國MEER公(gong)司設(she)(she)計(ji)(ji)制造(zao)的(de)24機(ji)(ji)架(jia)三輥張力減徑(jing)機(ji)(ji),可對鋼(gang)管(guan)(guan)(guan)進(jin)行(xing)在線(xian)測徑(jing)、測厚和測溫。預(yu)精(jing)整(zheng)區(qu)域建設(she)(she)有(you)三條相同配(pei)置的(de)高水平預(yu)精(jing)整(zheng)線(xian),可以進(jin)行(xing)鋼(gang)管(guan)(guan)(guan)定尺鋸切(qie)、矯直、無損檢測、人工檢查、吹吸(xi)灰、測長、稱重、噴標(biao)、包裝(zhuang)等(deng)作業工序。機(ji)(ji)組設(she)(she)計(ji)(ji)年產量(liang)40萬噸,可生產外徑(jing)范圍為ф38~168mm,壁(bi)厚范圍為2.8~25mm的(de)各類石油(you)套管(guan)(guan)(guan)、管(guan)(guan)(guan)線(xian)管(guan)(guan)(guan)、鉆桿、低中壓(ya)鍋爐管(guan)(guan)(guan)、高壓(ya)鍋爐管(guan)(guan)(guan)、機(ji)(ji)械用(yong)(yong)管(guan)(guan)(guan)、輸送流體(ti)用(yong)(yong)管(guan)(guan)(guan)、船舶用(yong)(yong)管(guan)(guan)(guan)、石油(you)裂化管(guan)(guan)(guan)等(deng)。
Φ460mm熱軋生產(chan)線于2012年(nian)投產(chan),熱軋區域引進了當今國際最(zui)先進PQF連(lian)軋機組。主體設(she)備由SMS INNSE公司設(she)計(ji)制造。采用的(de)5機架(jia)(jia)三輥(gun)連(lian)軋機可進行軸向快速換輥(gun);同時配套由MEER公司設(she)計(ji)的(de)12機架(jia)(jia)三輥(gun)定徑機,可對鋼管(guan)(guan)進行在線測徑、測長和測溫。預(yu)精整區域建設(she)有兩條(tiao)相(xiang)同配置的(de)高(gao)水(shui)平預(yu)精整線,可以(yi)進行鋼管(guan)(guan)定尺鋸切(qie)、矯直、無(wu)損檢(jian)測、人工檢(jian)查、吹吸灰、測長、稱重、噴標、包(bao)裝等作業工序。機組設(she)計(ji)年(nian)產(chan)量62萬噸,可生產(chan)外(wai)徑范(fan)圍為ф244.5~457mm,壁厚范(fan)圍為6.0~60mm的(de)各類石油套管(guan)(guan)、管(guan)(guan)線管(guan)(guan)、鉆桿(gan)、低中壓(ya)鍋爐管(guan)(guan)、高(gao)壓(ya)鍋爐管(guan)(guan)、機械用管(guan)(guan)、氣瓶管(guan)(guan)、石油裂(lie)化管(guan)(guan)、特殊用途油套管(guan)(guan)及其他高(gao)合(he)金管(guan)(guan)等。
不銹鋼(gang)管(guan)(guan)(guan)(guan)(guan)公司配套(tao)建(jian)設(she)有(you)三條(tiao)(tiao)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)。φ159mm生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)和ф460mm生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)配套(tao)建(jian)設(she)的兩條(tiao)(tiao)新型熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian),其(qi)核心設(she)備均采用(yong)進口(kou)先(xian)進設(she)備,可(ke)按(an)照(zhao)(zhao)(zhao)標(biao)(biao)準(zhun)或用(yong)戶要(yao)求(qiu)對油(you)(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)(ya)(ya)(ya)(ya)鍋(guo)(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)等品種進行管(guan)(guan)(guan)(guan)(guan)端墩(dun)粗、調質、正(zheng)火(huo)(huo)、正(zheng)火(huo)(huo)+回火(huo)(huo)及退(tui)火(huo)(huo)等工(gong)序作(zuo)業(ye)。其(qi)中(zhong)在(zai)ф159mm熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)建(jian)設(she)有(you)一(yi)(yi)條(tiao)(tiao)油(you)(you)管(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)端墩(dun)粗線(xian)(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)油(you)(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)(ya)(ya)(ya)(ya)鍋(guo)(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)光(guang)亮熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)油(you)(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian)(xian)(xian)(xian)(xian)和一(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)(ya)(ya)(ya)(ya)鍋(guo)(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian)(xian)(xian)(xian)(xian);在(zai)ф460mm熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)建(jian)設(she)有(you)一(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)(ya)(ya)(ya)(ya)鍋(guo)(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)光(guang)亮熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)和一(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)(ya)(ya)(ya)(ya)鍋(guo)(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian)(xian)(xian)(xian)(xian)。油(you)(you)管(guan)(guan)(guan)(guan)(guan)墩(dun)粗線(xian)(xian)(xian)(xian)(xian)(xian)(xian)可(ke)生(sheng)產(chan)(chan)(chan)(chan)外徑(jing)ф48.26~114.3mm、壁(bi)厚(hou)為(wei)3.68~16mm、長(chang)度為(wei)6~12.8m的加(jia)厚(hou)油(you)(you)管(guan)(guan)(guan)(guan)(guan);油(you)(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)可(ke)生(sheng)產(chan)(chan)(chan)(chan)外徑(jing)為(wei)ф38~168.3mm、壁(bi)厚(hou)為(wei)3~25mm、長(chang)度為(wei)6000~14630mm的熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)管(guan)(guan)(guan)(guan)(guan),主要(yao)品種有(you)油(you)(you)管(guan)(guan)(guan)(guan)(guan)、套(tao)管(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)、合(he)金(jin)結構管(guan)(guan)(guan)(guan)(guan)、船舶(bo)管(guan)(guan)(guan)(guan)(guan)、石油(you)(you)裂化管(guan)(guan)(guan)(guan)(guan)等;配套(tao)的兩條(tiao)(tiao)高(gao)壓(ya)(ya)(ya)(ya)(ya)鍋(guo)(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)可(ke)按(an)照(zhao)(zhao)(zhao)GB 5310-2008、ASTM A335及 ASTM A213等標(biao)(biao)準(zhun)對鋼(gang)管(guan)(guan)(guan)(guan)(guan)進行正(zheng)火(huo)(huo)、正(zheng)火(huo)(huo)+回火(huo)(huo)及回火(huo)(huo)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)作(zuo)業(ye)。ф180mm生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)于(yu)2004年配套(tao)建(jian)設(she)了一(yi)(yi)條(tiao)(tiao)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian),可(ke)按(an)照(zhao)(zhao)(zhao)標(biao)(biao)準(zhun)或用(yong)戶要(yao)求(qiu)對油(you)(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)(ya)(ya)(ya)(ya)鍋(guo)(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)等產(chan)(chan)(chan)(chan)品進行調質、正(zheng)火(huo)(huo)、正(zheng)火(huo)(huo)+回火(huo)(huo)工(gong)序作(zuo)業(ye);在(zai)該條(tiao)(tiao)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)已成功開發(fa)(fa)生(sheng)產(chan)(chan)(chan)(chan)了BT80SS、BT90SS及BT100H等自主研發(fa)(fa)的特殊用(yong)途石油(you)(you)套(tao)管(guan)(guan)(guan)(guan)(guan)。
石油管(guan)(guan)生(sheng)(sheng)產(chan)線(xian)(xian)于2004年(nian)投產(chan),有(you)兩條管(guan)(guan)體生(sheng)(sheng)產(chan)作業(ye)線(xian)(xian)和一條接(jie)(jie)箍(gu)生(sheng)(sheng)產(chan)線(xian)(xian)組成,其中(zhong)(zhong)一條生(sheng)(sheng)產(chan)線(xian)(xian)為搬(ban)遷(qian)、配套(tao)(tao)、改造(zao)原加工(gong)線(xian)(xian),年(nian)加工(gong)ф139.7~339.7mm套(tao)(tao)管(guan)(guan)6萬噸,另一條為新建生(sheng)(sheng)產(chan)線(xian)(xian),年(nian)加工(gong)ф60.3~244.5mm套(tao)(tao)管(guan)(guan)7萬噸,接(jie)(jie)箍(gu)生(sheng)(sheng)產(chan)線(xian)(xian)年(nian)加工(gong)ф73~365.1mm套(tao)(tao)管(guan)(guan)、油管(guan)(guan)接(jie)(jie)箍(gu)71萬件。新建生(sheng)(sheng)產(chan)線(xian)(xian)和接(jie)(jie)箍(gu)生(sheng)(sheng)產(chan)線(xian)(xian)的(de)主要設(she)備如鋼管(guan)(guan)車絲機(ji)和水壓(ya)試驗(yan)、通(tong)徑機(ji)是(shi)由(you)德國DEMAG Meer引(yin)進的(de),接(jie)(jie)箍(gu)車絲機(ji)是(shi)由(you)比利時Colinet引(yin)進的(de),預擰、擰接(jie)(jie)機(ji)組是(shi)由(you)美(mei)國引(yin)進的(de),采用(yong)了二級自動(dong)化(hua)(hua)控制(zhi)系統(tong),通(tong)過通(tong)訊網絡連接(jie)(jie),組成并(bing)行運算、集(ji)中(zhong)(zhong)管(guan)(guan)理(li)、分散控制(zhi)、資(zi)源共享的(de)分布式計算機(ji)控制(zhi)系統(tong),實現了基礎自動(dong)化(hua)(hua)操作方式。


 
		