鋼(gang)(gang)管(guan)在海洋(yang)工(gong)程中應用(yong)非常普遍(bian),大體可分(fen)為三類:功能(neng)系(xi)統用(yong)鋼(gang)(gang)管(guan);工(gong)程結構(gou)用(yong)鋼(gang)(gang)管(guan);特(te)殊用(yong)途鋼(gang)(gang)管(guan)。海洋(yang)工(gong)程鋼(gang)(gang)管(guan)設計與選用(yong),都是(shi)按船級社的海洋(yang)工(gong)程鋼(gang)(gang)結構(gou)規范,并參照API、AISC、ASTM、AWS、NACE等規范和準(zhun)則(ze)。
1. 功(gong)能系統用管(包括常規系統和專(zhuan)用系統)
為了(le)保證(zheng)海(hai)洋結構物功能的(de)(de)實現(xian),既有(you)常(chang)規系(xi)(xi)(xi)統(tong)(tong)(tong),又(you)有(you)專用(yong)系(xi)(xi)(xi)統(tong)(tong)(tong)中用(yong)的(de)(de)鋼管。常(chang)規系(xi)(xi)(xi)統(tong)(tong)(tong)主要(yao)有(you):艙底水、壓載(zai)、疏排水、生(sheng)活污水、空(kong)氣(qi)(qi)、測量、注入、生(sheng)活用(yong)水、消防、貨油、掃(sao)艙、透(tou)氣(qi)(qi)、惰氣(qi)(qi)、加熱、冼(xian)艙、泡(pao)沫滅火(huo)、灑水、蒸發氣(qi)(qi)、液(ye)(ye)位遙測、閥門遙控等(deng)系(xi)(xi)(xi)統(tong)(tong)(tong)。專用(yong)系(xi)(xi)(xi)統(tong)(tong)(tong)是特種用(yong)途的(de)(de)。如運輸液(ye)(ye)化(hua)石(shi)油氣(qi)(qi)(LPG)、液(ye)(ye)化(hua)天然(ran)氣(qi)(qi)(LNG)等(deng)船(chuan)的(de)(de)專用(yong)系(xi)(xi)(xi)統(tong)(tong)(tong);“海(hai)洋工程”的(de)(de)特殊的(de)(de)鉆采設備(bei)、原油處理(li)/液(ye)(ye)化(hua)石(shi)油氣(qi)(qi)/液(ye)(ye)化(hua)天然(ran)氣(qi)(qi)處理(li)(流程)系(xi)(xi)(xi)統(tong)(tong)(tong)、特殊的(de)(de)系(xi)(xi)(xi)泊系(xi)(xi)(xi)統(tong)(tong)(tong)、火(huo)炬(ju)系(xi)(xi)(xi)統(tong)(tong)(tong)等(deng)。
目前國內鋼管行業還未有將這類用(yong)管納入海洋工程用(yong)管中,本(ben)文也不作進(jin)一步的(de)論(lun)述。
2. 工程(cheng)結構用(yong)管
“海(hai)(hai)(hai)洋(yang)工程”除了功(gong)能系統中的(de)(de)“鋼(gang)管(guan)(guan)”外(wai),還有許多構造(zao)中大量(liang)采用(yong)的(de)(de)“鋼(gang)管(guan)(guan)”。如:導(dao)管(guan)(guan)架、水(shui)(shui)下鋼(gang)樁、隔水(shui)(shui)套(tao)管(guan)(guan)、系泊支架、直升機平(ping)臺、火(huo)炬塔架等。這(zhe)類(lei)“鋼(gang)管(guan)(guan)”的(de)(de)特點(dian):規格多、材質高、比較雜,有同徑、異徑,不(bu)同壁厚,還有大量(liang)的(de)(de)Y、K、T型的(de)(de)管(guan)(guan)節(jie)點(dian)。如導(dao)管(guan)(guan)架、鋼(gang)樁、井口隔水(shui)(shui)套(tao)等,多為(wei)大直徑尺寸(cun)的(de)(de)“鋼(gang)管(guan)(guan)”,一般(ban)都是(shi)用(yong)鋼(gang)板卷制(zhi)而成(cheng)。它們(men)的(de)(de)材質為(wei)E36-Z35,D36-Z35,E36,D36。這(zhe)類(lei)鋼(gang)管(guan)(guan)制(zhi)造(zao)所采用(yong)標準主要是(shi)《船舶及海(hai)(hai)(hai)洋(yang)工程用(yong)結(jie)(jie)構鋼(gang)》(GB 712-2011)和《結(jie)(jie)構鋼(gang)管(guan)(guan)制(zhi)造(zao)規范》(SY/T 10002-2000)(國(guo)家海(hai)(hai)(hai)洋(yang)石油天然氣行(xing)業標準)。《船舶及海(hai)(hai)(hai)洋(yang)工程用(yong)結(jie)(jie)構鋼(gang)》(GB 712-2011)是(shi)在原(yuan)《船體結(jie)(jie)構用(yong)鋼(gang)》(GB 712-2000)的(de)(de)基礎上進行(xing)修訂(ding),成(cheng)為(wei)我國(guo)首個海(hai)(hai)(hai)洋(yang)平(ping)臺用(yong)鋼(gang)國(guo)家標準。
由于我國沒(mei)有專門海洋結構(gou)管(guan)(guan)制造企業。所(suo)以,通常都是由海洋平臺建(jian)(jian)造單位(wei)購置鋼板后,自行(xing)加工成型。近(jin)十多(duo)年來。國內鋼管(guan)(guan)企業建(jian)(jian)設了一大批現代化的(de)大型鋼管(guan)(guan)生(sheng)產線(包括(kuo)無縫(feng)、焊管(guan)(guan)),可以生(sheng)產部(bu)分大直(zhi)徑結構(gou)用(yong)管(guan)(guan),但還有部(bu)分更大規格仍需(xu)要采用(yong)輥式彎(wan)管(guan)(guan)機來生(sheng)產。
3. 特殊用途鋼管
特殊(shu)用途管(guan)(guan)一般是指(zhi)特定(ding)工作環境和工作介質下使(shi)用的特種(zhong)鋼(gang)管(guan)(guan)。目前(qian)鋼(gang)管(guan)(guan)行業將海底管(guan)(guan)線(xian)管(guan)(guan)列入海洋工程用管(guan)(guan)中。
海底管(guan)(guan)(guan)(guan)線(xian)(xian)(xian)鋼(gang)管(guan)(guan)(guan)(guan)與陸(lu)地管(guan)(guan)(guan)(guan)線(xian)(xian)(xian)不同(tong),由于(yu)海洋(yang)環(huan)境惡(e)劣,其工作環(huan)境長(chang)期(qi)受到海水壓力與腐(fu)(fu)蝕、波(bo)浪(lang)與洋(yang)流的(de)沖刷與振動(dong)、海洋(yang)浮游生物的(de)潛(qian)在破壞、水上交通物的(de)機(ji)械破壞等(deng),近年來,隨著(zhu)海上油氣田向(xiang)著(zhu)深水、極地的(de)開發,面對惡(e)劣的(de)海洋(yang)服(fu)役(yi)環(huan)境,對海底管(guan)(guan)(guan)(guan)線(xian)(xian)(xian)提出了比陸(lu)地管(guan)(guan)(guan)(guan)線(xian)(xian)(xian)更高(gao)的(de)質量要求,如:高(gao)鋼(gang)級、大(da)厚壁、各(ge)向(xiang)同(tong)性、低屈強比、低溫下(xia)的(de)高(gao)韌性、高(gao)止裂性、良好焊(han)接性、抗大(da)應變性能(neng)及(ji)抗酸性介質腐(fu)(fu)蝕等(deng)性能(neng)。在目前國際(ji)上普遍執行(xing)的(de)API標準中(zhong),管(guan)(guan)(guan)(guan)線(xian)(xian)(xian)用鋼(gang)級別涵蓋了X42-X100的(de)焊(han)接高(gao)強度鋼(gang)。

