鋼(gang)管(guan)(guan)(guan)在(zai)海(hai)洋工(gong)(gong)程(cheng)(cheng)中應用(yong)非常普遍(bian),大體可分為三類:功(gong)能系統用(yong)鋼(gang)管(guan)(guan)(guan);工(gong)(gong)程(cheng)(cheng)結構用(yong)鋼(gang)管(guan)(guan)(guan);特殊用(yong)途鋼(gang)管(guan)(guan)(guan)。海(hai)洋工(gong)(gong)程(cheng)(cheng)鋼(gang)管(guan)(guan)(guan)設計與選用(yong),都是按船(chuan)級社的海(hai)洋工(gong)(gong)程(cheng)(cheng)鋼(gang)結構規范,并參(can)照API、AISC、ASTM、AWS、NACE等規范和準(zhun)則。
1. 功(gong)能系統用(yong)管(包括常規系統和(he)專用(yong)系統)
為(wei)了保證(zheng)海洋(yang)結(jie)構物功(gong)能的(de)(de)實現,既有常(chang)規(gui)系(xi)(xi)(xi)統(tong)(tong),又(you)有專用(yong)系(xi)(xi)(xi)統(tong)(tong)中用(yong)的(de)(de)鋼管(guan)。常(chang)規(gui)系(xi)(xi)(xi)統(tong)(tong)主要有:艙底水(shui)、壓載(zai)、疏排(pai)水(shui)、生活污水(shui)、空氣(qi)、測(ce)量(liang)、注入、生活用(yong)水(shui)、消防(fang)、貨油、掃艙、透氣(qi)、惰氣(qi)、加熱、冼(xian)艙、泡沫滅火、灑水(shui)、蒸發氣(qi)、液位遙測(ce)、閥門遙控等(deng)系(xi)(xi)(xi)統(tong)(tong)。專用(yong)系(xi)(xi)(xi)統(tong)(tong)是特(te)種(zhong)用(yong)途(tu)的(de)(de)。如運輸液化(hua)石油氣(qi)(LPG)、液化(hua)天然(ran)氣(qi)(LNG)等(deng)船的(de)(de)專用(yong)系(xi)(xi)(xi)統(tong)(tong);“海洋(yang)工程”的(de)(de)特(te)殊的(de)(de)鉆采設備(bei)、原油處理/液化(hua)石油氣(qi)/液化(hua)天然(ran)氣(qi)處理(流程)系(xi)(xi)(xi)統(tong)(tong)、特(te)殊的(de)(de)系(xi)(xi)(xi)泊系(xi)(xi)(xi)統(tong)(tong)、火炬系(xi)(xi)(xi)統(tong)(tong)等(deng)。
目前國內鋼管行業還未有將這類(lei)用管納入海洋工程用管中,本(ben)文也(ye)不作(zuo)進一步的論述(shu)。
2. 工程結構用(yong)管
“海(hai)(hai)(hai)洋(yang)(yang)工(gong)程(cheng)(cheng)”除了功能系(xi)(xi)統中的(de)(de)“鋼(gang)(gang)(gang)管(guan)(guan)”外,還(huan)有(you)許(xu)多構造中大量采用(yong)的(de)(de)“鋼(gang)(gang)(gang)管(guan)(guan)”。如:導管(guan)(guan)架、水下鋼(gang)(gang)(gang)樁、隔(ge)水套管(guan)(guan)、系(xi)(xi)泊(bo)支架、直升(sheng)機(ji)平臺、火炬塔架等(deng)。這(zhe)類(lei)“鋼(gang)(gang)(gang)管(guan)(guan)”的(de)(de)特點(dian):規(gui)格多、材(cai)質(zhi)高、比(bi)較雜,有(you)同(tong)徑(jing)、異徑(jing),不同(tong)壁(bi)厚,還(huan)有(you)大量的(de)(de)Y、K、T型的(de)(de)管(guan)(guan)節(jie)點(dian)。如導管(guan)(guan)架、鋼(gang)(gang)(gang)樁、井口(kou)隔(ge)水套等(deng),多為(wei)大直徑(jing)尺寸的(de)(de)“鋼(gang)(gang)(gang)管(guan)(guan)”,一般都是(shi)用(yong)鋼(gang)(gang)(gang)板卷制而成。它們的(de)(de)材(cai)質(zhi)為(wei)E36-Z35,D36-Z35,E36,D36。這(zhe)類(lei)鋼(gang)(gang)(gang)管(guan)(guan)制造所(suo)采用(yong)標準(zhun)主要是(shi)《船(chuan)舶及海(hai)(hai)(hai)洋(yang)(yang)工(gong)程(cheng)(cheng)用(yong)結(jie)構鋼(gang)(gang)(gang)》(GB 712-2011)和《結(jie)構鋼(gang)(gang)(gang)管(guan)(guan)制造規(gui)范》(SY/T 10002-2000)(國家海(hai)(hai)(hai)洋(yang)(yang)石油天然氣行業標準(zhun))。《船(chuan)舶及海(hai)(hai)(hai)洋(yang)(yang)工(gong)程(cheng)(cheng)用(yong)結(jie)構鋼(gang)(gang)(gang)》(GB 712-2011)是(shi)在原(yuan)《船(chuan)體結(jie)構用(yong)鋼(gang)(gang)(gang)》(GB 712-2000)的(de)(de)基礎(chu)上進行修訂(ding),成為(wei)我國首(shou)個海(hai)(hai)(hai)洋(yang)(yang)平臺用(yong)鋼(gang)(gang)(gang)國家標準(zhun)。
由于我國沒有(you)專門(men)海(hai)洋(yang)(yang)結構管(guan)(guan)(guan)制(zhi)造企業。所以,通(tong)常都是由海(hai)洋(yang)(yang)平(ping)臺建(jian)(jian)造單位(wei)購置(zhi)鋼(gang)板(ban)后,自行(xing)加(jia)工成型。近十多(duo)年(nian)來。國內(nei)鋼(gang)管(guan)(guan)(guan)企業建(jian)(jian)設了一(yi)大(da)批現(xian)代化(hua)的大(da)型鋼(gang)管(guan)(guan)(guan)生(sheng)產(chan)線(包括無縫、焊管(guan)(guan)(guan)),可以生(sheng)產(chan)部分(fen)大(da)直徑結構用管(guan)(guan)(guan),但(dan)還有(you)部分(fen)更(geng)大(da)規格仍需要采用輥式彎管(guan)(guan)(guan)機來生(sheng)產(chan)。
3. 特殊用途鋼管(guan)
特(te)殊用途管(guan)一般是指(zhi)特(te)定(ding)工作環境和工作介質(zhi)下使(shi)用的特(te)種(zhong)鋼(gang)管(guan)。目前鋼(gang)管(guan)行業(ye)將海底(di)管(guan)線管(guan)列(lie)入海洋工程用管(guan)中。
海(hai)底(di)管(guan)線(xian)(xian)鋼(gang)管(guan)與(yu)(yu)陸(lu)地(di)管(guan)線(xian)(xian)不同,由于海(hai)洋(yang)(yang)環(huan)境惡劣,其工作環(huan)境長(chang)期受到海(hai)水壓力與(yu)(yu)腐蝕、波浪與(yu)(yu)洋(yang)(yang)流的(de)沖刷與(yu)(yu)振動、海(hai)洋(yang)(yang)浮游生(sheng)物的(de)潛在(zai)破壞(huai)、水上交通(tong)物的(de)機械破壞(huai)等,近年來,隨著海(hai)上油(you)氣田向著深水、極地(di)的(de)開(kai)發,面對惡劣的(de)海(hai)洋(yang)(yang)服役環(huan)境,對海(hai)底(di)管(guan)線(xian)(xian)提出了比陸(lu)地(di)管(guan)線(xian)(xian)更高的(de)質量(liang)要求(qiu),如:高鋼(gang)級、大厚壁(bi)、各向同性(xing)(xing)(xing)、低(di)屈強比、低(di)溫下的(de)高韌性(xing)(xing)(xing)、高止裂性(xing)(xing)(xing)、良好焊接性(xing)(xing)(xing)、抗(kang)大應變性(xing)(xing)(xing)能(neng)及抗(kang)酸(suan)性(xing)(xing)(xing)介質腐蝕等性(xing)(xing)(xing)能(neng)。在(zai)目前國際上普遍執行的(de)API標準中(zhong),管(guan)線(xian)(xian)用鋼(gang)級別涵蓋了X42-X100的(de)焊接高強度鋼(gang)。

