1. 制定標準的意義(yi)
GB/T 30584-2014為首次(ci)制定,主(zhu)編單位為衡陽(yang)華菱鋼管有限公司。
液壓履(lv)帶(dai)式(shi)(shi)起(qi)(qi)重(zhong)(zhong)(zhong)(zhong)(zhong)機(ji)是一種工(gong)程、建筑施工(gong)用自行式(shi)(shi)起(qi)(qi)重(zhong)(zhong)(zhong)(zhong)(zhong)機(ji),是工(gong)程機(ji)械中技術含(han)量高(gao),制(zhi)造工(gong)藝復雜,具(ju)有(you)(you)獨特性(xing)能(neng)的(de)(de)(de)起(qi)(qi)重(zhong)(zhong)(zhong)(zhong)(zhong)作業(ye)(ye)產品,它(ta)具(ju)有(you)(you)起(qi)(qi)重(zhong)(zhong)(zhong)(zhong)(zhong)能(neng)力(li)大,轉(zhuan)彎半徑小,可(ke)(ke)吊重(zhong)(zhong)(zhong)(zhong)(zhong)行走,履(lv)帶(dai)對(dui)地面比壓小,對(dui)環境要求低,作業(ye)(ye)穩定(ding)性(xing)好,桁(heng)架(jia)(jia)組(zu)合(he)可(ke)(ke)自由(you)更換等(deng)特點,廣泛應用于(yu)搭建橋梁(liang)、安裝發電設備、安裝煉油設備、架(jia)(jia)設風力(li)發電機(ji)組(zu)以及建設海(hai)上工(gong)作平臺等(deng)施工(gong)項目(mu)。近年來,隨著我國(guo)基(ji)礎設施建設的(de)(de)(de)加強(qiang),國(guo)內履(lv)帶(dai)起(qi)(qi)重(zhong)(zhong)(zhong)(zhong)(zhong)機(ji)市場得到了持續、快(kuai)速壯大。據資料統計我國(guo)每(mei)年銷量國(guo)內加進口(kou)的(de)(de)(de)液壓履(lv)帶(dai)式(shi)(shi)起(qi)(qi)重(zhong)(zhong)(zhong)(zhong)(zhong)機(ji)在500臺以上。作為(wei)液壓履(lv)帶(dai)式(shi)(shi)起(qi)(qi)重(zhong)(zhong)(zhong)(zhong)(zhong)機(ji)一個重(zhong)(zhong)(zhong)(zhong)(zhong)要部件的(de)(de)(de)組(zu)合(he)臂架(jia)(jia),是承載關鍵部位,由(you)3~12m的(de)(de)(de)無縫鋼(gang)管焊(han)接(jie)組(zu)合(he)而(er)成,最大吊重(zhong)(zhong)(zhong)(zhong)(zhong)能(neng)力(li)達(da)350~1200t,吊重(zhong)(zhong)(zhong)(zhong)(zhong)高(gao)度可(ke)(ke)達(da)226m,最大工(gong)作半徑可(ke)(ke)達(da)160m以上。起(qi)(qi)重(zhong)(zhong)(zhong)(zhong)(zhong)機(ji)臂架(jia)(jia)管要求鋼(gang)管高(gao)強(qiang)度、高(gao)韌性(xing),良好的(de)(de)(de)焊(han)接(jie)性(xing)能(neng)。本標準發布(bu)后,對(dui)于(yu)鋼(gang)管的(de)(de)(de)推廣應用,規范鋼(gang)管的(de)(de)(de)生產和驗收,提升產品質量具(ju)有(you)(you)重(zhong)(zhong)(zhong)(zhong)(zhong)要意義(yi)。
2. 主要(yao)技術內(nei)容
按起(qi)(qi)重(zhong)(zhong)機起(qi)(qi)重(zhong)(zhong)噸位(wei)及使用部位(wei),鋼(gang)(gang)(gang)管(guan)(guan)強(qiang)度(du)(du)可(ke)分為(wei)(wei)450MPa、770MPa和(he)890MPa。其(qi)中450MPa級主(zhu)(zhu)要用于(yu)臂(bei)(bei)梁腹(fu)桿,770MPa級則主(zhu)(zhu)要用于(yu)起(qi)(qi)重(zhong)(zhong)噸位(wei)為(wei)(wei)400t以下(xia)的主(zhu)(zhu)臂(bei)(bei)梁,而890MPa級用于(yu)起(qi)(qi)重(zhong)(zhong)噸位(wei)為(wei)(wei)400t以上的主(zhu)(zhu)臂(bei)(bei)梁。鋼(gang)(gang)(gang)的牌號(hao)由代表起(qi)(qi)重(zhong)(zhong)機臂(bei)(bei)架的“臂(bei)(bei)”“架”漢語(yu)拼(pin)音首(shou)位(wei)大寫字(zi)母和(he)規(gui)定最小下(xia)屈服強(qiang)度(du)(du)或(huo)塑(su)性延伸強(qiang)度(du)(du)數值兩部分組(zu)成。熱軋(擠壓、擴)鋼(gang)(gang)(gang)管(guan)(guan)壁厚允(yun)許偏差(cha)(cha)為(wei)(wei)S%s冷拔(軋)鋼(gang)(gang)(gang)管(guan)(guan)壁厚允(yun)許偏差(cha)(cha)為(wei)(wei)±10%S。每米(mi)彎曲(qu)度(du)(du)應(ying)不(bu)(bu)大于(yu)1.5mm,全(quan)長彎曲(qu)度(du)(du)不(bu)(bu)大于(yu)鋼(gang)(gang)(gang)管(guan)(guan)長度(du)(du)的0.10%,且不(bu)(bu)超過10mm。鋼(gang)(gang)(gang)的冶煉除經過爐外精煉外,還應(ying)經真空(kong)脫氣(qi)處理。BJ450鋼(gang)(gang)(gang)管(guan)(guan)以正火(huo)狀(zhuang)態或(huo)調質(zhi)狀(zhuang)態交(jiao)貨,BJ770、BJ890鋼(gang)(gang)(gang)管(guan)(guan)以調質(zhi)狀(zhuang)態交(jiao)貨。力學(xue)性能包括拉(la)伸和(he)沖(chong)擊,其(qi)中抗(kang)拉(la)強(qiang)度(du)(du)規(gui)定了最小和(he)最大值,沖(chong)擊試驗(yan)(yan)溫度(du)(du)為(wei)(wei)-20℃。超聲檢測驗(yan)(yan)收等(deng)級為(wei)(wei)L3,或(huo)漏磁檢測驗(yan)(yan)收等(deng)級L3,或(huo)渦(wo)(wo)流(liu)檢測驗(yan)(yan)收等(deng)級B。渦(wo)(wo)流(liu)或(huo)漏磁探(tan)傷時(shi),鋼(gang)(gang)(gang)管(guan)(guan)每端剩磁不(bu)(bu)大于(yu)20Gs。
3. 國(guo)內外(wai)標準(zhun)對比及標準(zhun)水平
和(he)(he)國外(wai)《機(ji)械結構用(yong)合(he)金鋼(gang)鋼(gang)管(guan)》(JIS G 3441-2004)、《非(fei)合(he)金結構鋼(gang)、細晶粒結構鋼(gang)熱軋鋼(gang)管(guan)第1部分:技術(shu)交(jiao)(jiao)貨條(tiao)件(jian)》(EN 10210-1:2006)、《用(yong)于(yu)機(ji)械和(he)(he)一(yi)(yi)般工程用(yong)途的(de)無(wu)縫鋼(gang)管(guan)交(jiao)(jiao)貨技術(shu)條(tiao)件(jian)第1部分非(fei)合(he)金和(he)(he)合(he)金鋼(gang)管(guan)》(EN 10297-1:2003)等(deng)相(xiang)關標(biao)(biao)準(zhun)(zhun)相(xiang)比,本標(biao)(biao)準(zhun)(zhun)熱管(guan)的(de)外(wai)徑偏(pian)(pian)差(cha)(cha)與國外(wai)標(biao)(biao)準(zhun)(zhun)一(yi)(yi)致,壁(bi)厚(hou)偏(pian)(pian)差(cha)(cha)嚴于(yu)三個(ge)國外(wai)標(biao)(biao)準(zhun)(zhun);長度(du)允許偏(pian)(pian)差(cha)(cha)與EN10210-1和(he)(he)EN10297-1相(xiang)當,但嚴于(yu)JIS G3441;彎曲度(du)嚴于(yu)國外(wai)標(biao)(biao)準(zhun)(zhun);不圓度(du)、壁(bi)厚(hou)不均嚴于(yu)國外(wai)標(biao)(biao)準(zhun)(zhun);化(hua)學成分、交(jiao)(jiao)貨狀(zhuang)態、力學性能(neng)(neng)、沖擊吸收能(neng)(neng)量、無(wu)損檢(jian)測、端頭外(wai)形、表面質量等(deng)要(yao)求嚴于(yu)國外(wai)標(biao)(biao)準(zhun)(zhun)。本標(biao)(biao)準(zhun)(zhun)水平(ping)為國際先進水平(ping)。

