確定浙江不銹鋼焊管生產線技術升級和改造的原則,首先要認清焊管產業面臨的形勢特點。第一,經過改革開放以來的持續高速發展,浙江已建立了強大的不銹鋼焊管產業,擁有了一大批具有國際先進水平的生產線,機組產能和焊管產量多年來雄居世界第一,產品門類齊全,完全滿足國內管道建設需求;第二,我國制造業產能利用率不足80%,不銹鋼焊接管機組的產能利用率也處于這一水平,有相當一批焊管企業訂單不足,長期虧損,因此,從經濟效益方面考慮,新建生產線已不可取。
從第二章可知,浙江(jiang)現有(you)的7000萬(wan)噸不(bu)銹鋼焊(han)(han)管(guan)(guan)(guan)(guan)(guan)(guan)產(chan)(chan)能中,最(zui)多的是外(wai)徑φ400mm以(yi)下(xia)的中小(xiao)直徑高頻(pin)焊(han)(han)管(guan)(guan)(guan)(guan)(guan)(guan)(HFW)機組,產(chan)(chan)能約(yue)4600萬(wan)噸,占比65%,其主(zhu)要產(chan)(chan)品是一般水煤(mei)氣(qi)(qi)(qi)(qi)管(guan)(guan)(guan)(guan)(guan)(guan)和建(jian)筑用腳手(shou)架管(guan)(guan)(guan)(guan)(guan)(guan)等(deng);管(guan)(guan)(guan)(guan)(guan)(guan)徑Φ400mm以(yi)上,最(zui)大管(guan)(guan)(guan)(guan)(guan)(guan)徑ф660mm的HFW焊(han)(han)管(guan)(guan)(guan)(guan)(guan)(guan)產(chan)(chan)能約(yue)700萬(wan)噸,占比10%,主(zhu)要用作城(cheng)(cheng)市(shi)供(gong)水、供(gong)熱和供(gong)氣(qi)(qi)(qi)(qi)管(guan)(guan)(guan)(guan)(guan)(guan)網,也有(you)少量(liang)用于(yu)成品油和天(tian)然氣(qi)(qi)(qi)(qi)管(guan)(guan)(guan)(guan)(guan)(guan)道(dao)甚至(zhi)海底油氣(qi)(qi)(qi)(qi)管(guan)(guan)(guan)(guan)(guan)(guan)道(dao);螺旋埋弧焊(han)(han)管(guan)(guan)(guan)(guan)(guan)(guan)機組產(chan)(chan)能約(yue)1000萬(wan)噸,占比15%,直縫埋弧焊(han)(han)管(guan)(guan)(guan)(guan)(guan)(guan)機組產(chan)(chan)能約(yue)700萬(wan)噸,占比10%,一部分(fen)高端產(chan)(chan)品用于(yu)天(tian)然氣(qi)(qi)(qi)(qi)長輸(shu)管(guan)(guan)(guan)(guan)(guan)(guan)道(dao),其余(yu)用于(yu)城(cheng)(cheng)市(shi)燃(ran)氣(qi)(qi)(qi)(qi)及供(gong)水、供(gong)熱和供(gong)氣(qi)(qi)(qi)(qi)管(guan)(guan)(guan)(guan)(guan)(guan)網。
浙江不(bu)(bu)銹(xiu)鋼焊(han)管產業面(mian)對不(bu)(bu)同(tong)目標市場(chang)的不(bu)(bu)同(tong)生(sheng)產線(xian)應采(cai)取(qu)不(bu)(bu)同(tong)的技術改造策略。我國的小口(kou)(kou)徑HFW 焊(han)管早已實(shi)現(xian)了(le)集(ji)約化生(sheng)產,一(yi)套機組專門生(sheng)產一(yi)種口(kou)(kou)徑鋼管,常年(nian)不(bu)(bu)換道連續(xu)生(sheng)產,這(zhe)(zhe)已經是比(bi)較理想(xiang)的集(ji)約化生(sheng)產模式,成本(ben)低,效率(lv)高(gao)。這(zhe)(zhe)些生(sheng)產線(xian)應注意節能降(jiang)耗和環境保護。而油氣(qi)長輸管道(包(bao)括海底管道)對安全要求(qiu)極高(gao),應以提高(gao)過(guo)程控(kong)制水平(ping)為中(zhong)心(xin),進一(yi)步(bu)提高(gao)鋼管質(zhi)量保證能力(li)和實(shi)物(wu)質(zhi)量水平(ping)。