確定浙江不銹鋼焊管生產線技術升級和改造的原則,首先要認清焊管產業面臨的形勢特點。第一,經過改革開放以來的持續高速發展,浙江已建立了強大的不銹鋼焊管產業,擁有了一大批具有國際先進水平的生產線,機組產能和焊管產量多年來雄居世界第一,產品門類齊全,完全滿足國內管道建設需求;第二,我國制造業產能利用率不足80%,不銹鋼焊接管機組的產能利用率也處于這一水平,有相當一批焊管企業訂單不足,長期虧損,因此,從經濟效益方面考慮,新建生產線已不可取。


從第二章可知(zhi),浙江(jiang)現有的(de)7000萬(wan)噸不銹鋼焊管(guan)(guan)(guan)(guan)(guan)(guan)產能(neng)中,最多(duo)的(de)是外徑(jing)φ400mm以下(xia)的(de)中小直徑(jing)高頻焊管(guan)(guan)(guan)(guan)(guan)(guan)(HFW)機(ji)組(zu)(zu),產能(neng)約4600萬(wan)噸,占(zhan)比65%,其主要產品是一般水(shui)煤氣管(guan)(guan)(guan)(guan)(guan)(guan)和(he)建(jian)筑用(yong)(yong)腳手架(jia)管(guan)(guan)(guan)(guan)(guan)(guan)等;管(guan)(guan)(guan)(guan)(guan)(guan)徑(jing)Φ400mm以上(shang),最大管(guan)(guan)(guan)(guan)(guan)(guan)徑(jing)ф660mm的(de)HFW焊管(guan)(guan)(guan)(guan)(guan)(guan)產能(neng)約700萬(wan)噸,占(zhan)比10%,主要用(yong)(yong)作城市(shi)供(gong)(gong)水(shui)、供(gong)(gong)熱(re)和(he)供(gong)(gong)氣管(guan)(guan)(guan)(guan)(guan)(guan)網,也有少量用(yong)(yong)于(yu)(yu)成品油和(he)天(tian)然氣管(guan)(guan)(guan)(guan)(guan)(guan)道甚至海底(di)油氣管(guan)(guan)(guan)(guan)(guan)(guan)道;螺(luo)旋埋弧焊管(guan)(guan)(guan)(guan)(guan)(guan)機(ji)組(zu)(zu)產能(neng)約1000萬(wan)噸,占(zhan)比15%,直縫埋弧焊管(guan)(guan)(guan)(guan)(guan)(guan)機(ji)組(zu)(zu)產能(neng)約700萬(wan)噸,占(zhan)比10%,一部分高端產品用(yong)(yong)于(yu)(yu)天(tian)然氣長輸管(guan)(guan)(guan)(guan)(guan)(guan)道,其余用(yong)(yong)于(yu)(yu)城市(shi)燃氣及(ji)供(gong)(gong)水(shui)、供(gong)(gong)熱(re)和(he)供(gong)(gong)氣管(guan)(guan)(guan)(guan)(guan)(guan)網。


 浙(zhe)江不銹鋼焊(han)(han)管產(chan)(chan)(chan)業面對(dui)不同目(mu)標市場的(de)不同生產(chan)(chan)(chan)線應(ying)(ying)采取不同的(de)技(ji)術(shu)改造策略。我國的(de)小口徑HFW 焊(han)(han)管早(zao)已實(shi)現(xian)了集約化生產(chan)(chan)(chan),一(yi)套機組專門(men)生產(chan)(chan)(chan)一(yi)種口徑鋼管,常年不換道(dao)連續生產(chan)(chan)(chan),這已經是比較理想的(de)集約化生產(chan)(chan)(chan)模式(shi),成本低,效率(lv)高。這些生產(chan)(chan)(chan)線應(ying)(ying)注意節能(neng)降耗和環(huan)境(jing)保(bao)護(hu)。而油氣長輸管道(dao)(包括海底管道(dao))對(dui)安全(quan)要求極高,應(ying)(ying)以提高過程控制水平為中心,進一(yi)步提高鋼管質(zhi)量保(bao)證能(neng)力(li)和實(shi)物質(zhi)量水平。