盲(mang)板(ban)(Blind)、8字盲(mang)板(ban)(Spectacle Blind; Figure 8 Blind)、插板(ban)(Paddle Blank)以及墊環(Paddle Spacer),制造方法一般(ban)分三種:鍛(duan)打、鑄鍛(duan)、中(zhong)(zhong)板(ban)割制。其(qi)中(zhong)(zhong)鍛(duan)打產(chan)品價格最(zui)高(gao),中(zhong)(zhong)板(ban)次之,鑄鍛(duan)最(zui)低。而質量(liang)是鍛(duan)打和中(zhong)(zhong)板(ban)的好,鑄鍛(duan)的要稍差些。盲(mang)板(ban)或“8”字盲(mang)板(ban)與閥(fa)門相比,其(qi)關斷作用更可(ke)靠而且更經(jing)濟。


  盲(mang)板(ban)、“8”字盲(mang)板(ban)、插板(ban)以及墊環都應有兩個和匹(pi)配(pei)法(fa)蘭同樣的密(mi)封面(mian)。常(chang)用(yong)的密(mi)封面(mian)包含平面(mian)、凹(ao)凸面(mian)、榫槽面(mian)和環連(lian)面(mian)。


  盲(mang)板(見(jian)圖4-15)用于起(qi)隔(ge)(ge)離、切(qie)斷(duan)作(zuo)用的(de)(de)(de)(de),和(he)封頭(tou)、管帽所(suo)起(qi)的(de)(de)(de)(de)作(zuo)用是一樣(yang)的(de)(de)(de)(de)。由于其密封性能好,對于需要完全隔(ge)(ge)離的(de)(de)(de)(de)系統,一般都作(zuo)為可靠的(de)(de)(de)(de)隔(ge)(ge)離手段(duan)。盲(mang)板就是一個(ge)帶柄(bing)的(de)(de)(de)(de)實心的(de)(de)(de)(de)圓,用于通常狀況下處(chu)于隔(ge)(ge)離狀態的(de)(de)(de)(de)系統。盲(mang)板的(de)(de)(de)(de)有關標準,可參見(jian)HG/T 20592~20635《鋼(gang)制管法(fa)蘭、墊片、緊固件》和(he)ASME B16.5《管法(fa)蘭和(he)法(fa)蘭管件》。


圖 15.jpg


  8字(zi)盲(mang)(mang)板(ban)(ban)(ban)(見圖4-16),形狀像(xiang)“8”字(zi),一(yi)(yi)端(duan)是(shi)盲(mang)(mang)板(ban)(ban)(ban),另一(yi)(yi)端(duan)是(shi)節(jie)流(liu)環(huan)(huan)(墊(dian)(dian)環(huan)(huan)),但(dan)直徑與管(guan)道的管(guan)徑相同,并不(bu)起節(jie)流(liu)作(zuo)用(yong)(yong)(yong)(yong)。8字(zi)盲(mang)(mang)板(ban)(ban)(ban),使用(yong)(yong)(yong)(yong)方(fang)便,需要隔離時,使用(yong)(yong)(yong)(yong)盲(mang)(mang)板(ban)(ban)(ban)端(duan),需要正常操作(zuo)時,使用(yong)(yong)(yong)(yong)節(jie)流(liu)環(huan)(huan)(墊(dian)(dian)環(huan)(huan))端(duan),同時也可(ke)用(yong)(yong)(yong)(yong)于(yu)(yu)填補(bu)管(guan)路(lu)上盲(mang)(mang)板(ban)(ban)(ban)的安裝(zhuang)(zhuang)間隙。另一(yi)(yi)個特點就是(shi)標識明顯,易(yi)于(yu)(yu)辨認安裝(zhuang)(zhuang)狀態。主要用(yong)(yong)(yong)(yong)于(yu)(yu)小(xiao)于(yu)(yu)等于(yu)(yu)DN600的管(guan)道系統(tong)。插板(ban)(ban)(ban)(見圖4-17)和(he)墊(dian)(dian)環(huan)(huan)(見圖4-18)互為(wei)盲(mang)(mang)通,和(he)8字(zi)盲(mang)(mang)板(ban)(ban)(ban)的作(zuo)用(yong)(yong)(yong)(yong)類似(si),主要用(yong)(yong)(yong)(yong)于(yu)(yu)大于(yu)(yu)DN600的管(guan)道系統(tong)。8字(zi)盲(mang)(mang)板(ban)(ban)(ban)、插板(ban)(ban)(ban)和(he)墊(dian)(dian)環(huan)(huan)的有關標準,可(ke)參見HG/T 21547《管(guan)道用(yong)(yong)(yong)(yong)鋼制(zhi)插板(ban)(ban)(ban)、墊(dian)(dian)環(huan)(huan)、8字(zi)盲(mang)(mang)板(ban)(ban)(ban)》、ASME B16.48 Steel Line Blanks(8字(zi)盲(mang)(mang)板(ban)(ban)(ban)、插板(ban)(ban)(ban)、墊(dian)(dian)環(huan)(huan))、API 590Steel Line Blanks(8字(zi)盲(mang)(mang)板(ban)(ban)(ban)、插板(ban)(ban)(ban)、墊(dian)(dian)環(huan)(huan))。


圖 17.jpg


  有(you)配管(guan)設(she)計人常咨詢(xun)筆者(zhe)8字(zi)盲(mang)板(ban)與(yu)插板(ban)墊環的(de)(de)口(kou)徑分(fen)(fen)界(jie)問題。不同的(de)(de)設(she)計單位分(fen)(fen)界(jie)口(kou)徑和壓力等級可能不相同,8字(zi)盲(mang)板(ban)和插板(ban)墊環在本質上沒有(you)什么區別(bie),區別(bie)就是當(dang)管(guan)徑比(bi)較(jiao)大(da)、壓力等級高(gao)的(de)(de)情況下(xia),8字(zi)盲(mang)板(ban)的(de)(de)體積及重量比(bi)較(jiao)大(da),不方(fang)便拆卸,因此這時候通常使用插板(ban)墊環來代替。例如對于Class 150的(de)(de)管(guan)道,DN300以下(xia)常用8字(zi)盲(mang)板(ban),DN350以上常用插板(ban)墊環。具(ju)體見《工業管(guan)道配管(guan)設(she)計與(yu)工程(cheng)應用》、《管(guan)道器材(cai)選用與(yu)工程(cheng)應用》的(de)(de)詳細講述(shu)。


  某DN600插(cha)板墊環:材料選(xuan)用(yong)A516-70,厚度和(he)等級選(xuan)用(yong)Class150。端部選(xuan)用(yong)RF(突面),標準選(xuan)用(yong)ASME B16.48。