盲板(ban)(ban)(Blind)、8字盲板(ban)(ban)(Spectacle Blind; Figure 8 Blind)、插(cha)板(ban)(ban)(Paddle Blank)以及(ji)墊(dian)環(huan)(Paddle Spacer),制(zhi)造方法(fa)一般(ban)分(fen)三種(zhong):鍛(duan)(duan)打、鑄鍛(duan)(duan)、中板(ban)(ban)割制(zhi)。其中鍛(duan)(duan)打產品(pin)價格最(zui)高,中板(ban)(ban)次之,鑄鍛(duan)(duan)最(zui)低。而質量是鍛(duan)(duan)打和中板(ban)(ban)的好,鑄鍛(duan)(duan)的要稍(shao)差(cha)些(xie)。盲板(ban)(ban)或“8”字盲板(ban)(ban)與閥門(men)相比,其關(guan)斷(duan)作用(yong)更(geng)可靠(kao)而且更(geng)經(jing)濟。
盲(mang)板(ban)(ban)、“8”字(zi)盲(mang)板(ban)(ban)、插板(ban)(ban)以(yi)及(ji)墊環都應(ying)有兩(liang)個和匹配(pei)法蘭同樣的密封(feng)(feng)面(mian)(mian)。常(chang)用的密封(feng)(feng)面(mian)(mian)包(bao)含平(ping)面(mian)(mian)、凹(ao)凸面(mian)(mian)、榫槽面(mian)(mian)和環連面(mian)(mian)。
盲板(ban)(見圖(tu)4-15)用于(yu)起隔離(li)、切斷作(zuo)(zuo)用的(de)(de),和(he)(he)(he)封(feng)頭、管(guan)帽(mao)所起的(de)(de)作(zuo)(zuo)用是(shi)一樣的(de)(de)。由于(yu)其(qi)密封(feng)性(xing)能好,對(dui)于(yu)需(xu)要完全隔離(li)的(de)(de)系(xi)統(tong),一般都作(zuo)(zuo)為(wei)可靠(kao)的(de)(de)隔離(li)手(shou)段。盲板(ban)就(jiu)是(shi)一個帶柄的(de)(de)實心的(de)(de)圓,用于(yu)通常狀況(kuang)下(xia)處于(yu)隔離(li)狀態(tai)的(de)(de)系(xi)統(tong)。盲板(ban)的(de)(de)有(you)關標準,可參見HG/T 20592~20635《鋼(gang)制管(guan)法(fa)(fa)蘭(lan)、墊(dian)片、緊固件(jian)》和(he)(he)(he)ASME B16.5《管(guan)法(fa)(fa)蘭(lan)和(he)(he)(he)法(fa)(fa)蘭(lan)管(guan)件(jian)》。
8字盲(mang)板(ban)(ban)(見(jian)圖4-16),形狀像“8”字,一端是(shi)盲(mang)板(ban)(ban),另一端是(shi)節流環(huan)(huan)(huan)(huan)(墊(dian)(dian)環(huan)(huan)(huan)(huan)),但直徑(jing)與管(guan)(guan)道的(de)(de)管(guan)(guan)徑(jing)相同,并不起(qi)節流作(zuo)用(yong)(yong)(yong)。8字盲(mang)板(ban)(ban),使(shi)(shi)(shi)用(yong)(yong)(yong)方便,需(xu)要隔離時(shi)(shi),使(shi)(shi)(shi)用(yong)(yong)(yong)盲(mang)板(ban)(ban)端,需(xu)要正常操作(zuo)時(shi)(shi),使(shi)(shi)(shi)用(yong)(yong)(yong)節流環(huan)(huan)(huan)(huan)(墊(dian)(dian)環(huan)(huan)(huan)(huan))端,同時(shi)(shi)也可用(yong)(yong)(yong)于(yu)填補管(guan)(guan)路上(shang)盲(mang)板(ban)(ban)的(de)(de)安裝間(jian)隙(xi)。另一個特點(dian)就是(shi)標識(shi)明顯,易于(yu)辨認安裝狀態。主要用(yong)(yong)(yong)于(yu)小于(yu)等(deng)于(yu)DN600的(de)(de)管(guan)(guan)道系統。插板(ban)(ban)(見(jian)圖4-17)和(he)墊(dian)(dian)環(huan)(huan)(huan)(huan)(見(jian)圖4-18)互為(wei)盲(mang)通,和(he)8字盲(mang)板(ban)(ban)的(de)(de)作(zuo)用(yong)(yong)(yong)類似(si),主要用(yong)(yong)(yong)于(yu)大于(yu)DN600的(de)(de)管(guan)(guan)道系統。8字盲(mang)板(ban)(ban)、插板(ban)(ban)和(he)墊(dian)(dian)環(huan)(huan)(huan)(huan)的(de)(de)有關標準,可參見(jian)HG/T 21547《管(guan)(guan)道用(yong)(yong)(yong)鋼(gang)制插板(ban)(ban)、墊(dian)(dian)環(huan)(huan)(huan)(huan)、8字盲(mang)板(ban)(ban)》、ASME B16.48 Steel Line Blanks(8字盲(mang)板(ban)(ban)、插板(ban)(ban)、墊(dian)(dian)環(huan)(huan)(huan)(huan))、API 590Steel Line Blanks(8字盲(mang)板(ban)(ban)、插板(ban)(ban)、墊(dian)(dian)環(huan)(huan)(huan)(huan))。
有配管(guan)設(she)計(ji)人常咨詢筆者8字盲(mang)(mang)板(ban)與插(cha)板(ban)墊環的(de)(de)口(kou)徑分(fen)界(jie)問題。不同的(de)(de)設(she)計(ji)單位分(fen)界(jie)口(kou)徑和(he)壓力(li)等級可能不相同,8字盲(mang)(mang)板(ban)和(he)插(cha)板(ban)墊環在本質上(shang)沒(mei)有什么區(qu)別,區(qu)別就是當管(guan)徑比(bi)較(jiao)大、壓力(li)等級高的(de)(de)情況下(xia),8字盲(mang)(mang)板(ban)的(de)(de)體積及(ji)重(zhong)量比(bi)較(jiao)大,不方便拆卸,因(yin)此(ci)這時候通常使用(yong)(yong)插(cha)板(ban)墊環來(lai)代替。例如對于Class 150的(de)(de)管(guan)道(dao),DN300以(yi)下(xia)常用(yong)(yong)8字盲(mang)(mang)板(ban),DN350以(yi)上(shang)常用(yong)(yong)插(cha)板(ban)墊環。具(ju)體見(jian)《工(gong)業管(guan)道(dao)配管(guan)設(she)計(ji)與工(gong)程(cheng)(cheng)應用(yong)(yong)》、《管(guan)道(dao)器材選用(yong)(yong)與工(gong)程(cheng)(cheng)應用(yong)(yong)》的(de)(de)詳細講(jiang)述(shu)。
某DN600插(cha)板墊環:材料選(xuan)用(yong)A516-70,厚度和等級選(xuan)用(yong)Class150。端部選(xuan)用(yong)RF(突面(mian)),標(biao)準(zhun)選(xuan)用(yong)ASME B16.48。