我國從1985年開始該機組的引進,洪都鋼管廠是第一個建設該機組的工廠。引進的是改進型的全浮動三輥軋管機,產品規格范圍從Φ63~80mm。
所謂的改進型三輥軋管機。其結構上的區別在軋管機入口端的輥頸軸承裝在活動牌坊上,活動牌坊與一液壓缸相連。啟動液壓缸可按要求快速改變軋輥的喂人角。因為軋制薄壁管的主要問題在毛管的尾端,改進型三輥軋管機的解決辦法是在毛管尾端產生一小段壁厚較厚的毛管,以便給相鄰的薄壁管以足夠的支撐。這種解決辦法是這樣實現的。開始時,軋機的喂入角調整得較小,當毛管前端通過軋輥后,迅速將喂入角調大,然后,當軋至毛管后端時,又重新快速將喂人角調小。由于軋輥軸安裝的幾何關系,減小軋機喂入角不僅改變喂入效率,而且可打開輥喉,所以就產生一小段厚壁管。
傳(chuan)(chuan)統的Assel軋管機(ji)采用1個電機(ji)傳(chuan)(chuan)動,通(tong)過齒輪(lun)箱帶動3個軋輥(gun)。雖然軋輥(gun)的速度(du)相(xiang)同,但由于(yu)軋輥(gun)上(shang)的負荷分配(pei)不均。導致軋制時荒(huang)管壁(bi)厚不均和后(hou)端不圓。由于(yu)尾三(san)角的原因,只(zhi)能(neng)生(sheng)產(chan)產(chan)D/SS不大于(yu)12的鋼(gang)管。
Assel軋(ya)(ya)(ya)(ya)管(guan)(guan)機組經(jing)過近(jin)一個(ge)世紀的(de)(de)(de)(de)發展之(zhi)(zhi)后,軋(ya)(ya)(ya)(ya)制(zhi)(zhi)(zhi)(zhi)(zhi)鋼(gang)(gang)管(guan)(guan)的(de)(de)(de)(de)直徑不斷加大(da)。這使(shi)得(de)(de)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)變(bian)得(de)(de)越(yue)來越(yue)重。由此而產(chan)(chan)生(sheng)(sheng)的(de)(de)(de)(de)問題是,笨重的(de)(de)(de)(de)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)重達數噸(dun),給芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)的(de)(de)(de)(de)操作和運(yun)輸帶來了(le)很(hen)大(da)困(kun)難,并且直接影響到軋(ya)(ya)(ya)(ya)制(zhi)(zhi)(zhi)(zhi)(zhi)鋼(gang)(gang)管(guan)(guan)的(de)(de)(de)(de)質量。芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)的(de)(de)(de)(de)重量在某種程(cheng)度(du)(du)上(shang)制(zhi)(zhi)(zhi)(zhi)(zhi)約了(le)大(da)直徑鋼(gang)(gang)管(guan)(guan)的(de)(de)(de)(de)生(sheng)(sheng)產(chan)(chan)。經(jing)過一段(duan)時間的(de)(de)(de)(de)摸索之(zhi)(zhi)后。當(dang)今限(xian)動(dong)(dong)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)Assel 軋(ya)(ya)(ya)(ya)管(guan)(guan)機組可以(yi)滿足(zu)大(da)直徑鋼(gang)(gang)管(guan)(guan)的(de)(de)(de)(de)生(sheng)(sheng)產(chan)(chan)。限(xian)動(dong)(dong)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)Assel軋(ya)(ya)(ya)(ya)管(guan)(guan)機的(de)(de)(de)(de)技術特(te)點是在軋(ya)(ya)(ya)(ya)制(zhi)(zhi)(zhi)(zhi)(zhi)過程(cheng)中控制(zhi)(zhi)(zhi)(zhi)(zhi)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)的(de)(de)(de)(de)前進速度(du)(du),使(shi)荒管(guan)(guan)的(de)(de)(de)(de)前進速度(du)(du)大(da)于(yu)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)的(de)(de)(de)(de)前進速度(du)(du),芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)的(de)(de)(de)(de)前進距(ju)離(li)遠遠小于(yu)荒管(guan)(guan)的(de)(de)(de)(de)前進距(ju)離(li)。根據(ju)限(xian)動(dong)(dong)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)的(de)(de)(de)(de)上(shang)述軋(ya)(ya)(ya)(ya)制(zhi)(zhi)(zhi)(zhi)(zhi)特(te)點,便可根據(ju)生(sheng)(sheng)產(chan)(chan)需要確定芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)的(de)(de)(de)(de)軋(ya)(ya)(ya)(ya)制(zhi)(zhi)(zhi)(zhi)(zhi)長(chang)度(du)(du),并通過減少軋(ya)(ya)(ya)(ya)制(zhi)(zhi)(zhi)(zhi)(zhi)長(chang)度(du)(du)的(de)(de)(de)(de)方法(fa)來縮短(duan)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)的(de)(de)(de)(de)長(chang)度(du)(du),從而減輕芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)的(de)(de)(de)(de)重量。對Assel軋(ya)(ya)(ya)(ya)管(guan)(guan)機的(de)(de)(de)(de)實驗研(yan)究分(fen)析表明,浮(fu)動(dong)(dong)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)軋(ya)(ya)(ya)(ya)制(zhi)(zhi)(zhi)(zhi)(zhi)與限(xian)動(dong)(dong)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)軋(ya)(ya)(ya)(ya)制(zhi)(zhi)(zhi)(zhi)(zhi)之(zhi)(zhi)間有(you)很(hen)大(da)差別,相比之(zhi)(zhi)下限(xian)動(dong)(dong)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)軋(ya)(ya)(ya)(ya)制(zhi)(zhi)(zhi)(zhi)(zhi)具有(you)更(geng)多(duo)優點:首先,取消了(le)荒管(guan)(guan)與芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)之(zhi)(zhi)間的(de)(de)(de)(de)脫(tuo)棒(bang)(bang)(bang)(bang)系(xi)統,不僅減少了(le)設(she)備(bei)的(de)(de)(de)(de)投入,還(huan)由于(yu)芯(xin)(xin)(xin)棒(bang)(bang)(bang)(bang)不參與運(yun)輸而使(shi)得(de)(de)軋(ya)(ya)(ya)(ya)制(zhi)(zhi)(zhi)(zhi)(zhi)大(da)直徑的(de)(de)(de)(de)鋼(gang)(gang)管(guan)(guan)成為可能;其(qi)次,可減小附加應(ying)力,增大(da)減徑量,保(bao)證了(le)軋(ya)(ya)(ya)(ya)制(zhi)(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)(de)質量。
大直徑Assel軋管(guan)(guan)機(ji)組上(shang)采用單獨(du)(du)直接傳動。這(zhe)一結構的(de)優點是(shi),可以(yi)騰出(chu)更多的(de)空(kong)間來布置(zhi)出(chu)口臺,以(yi)生產大直徑的(de)鋼管(guan)(guan);可以(yi)用改變每個軋輥速度(du)的(de)方法來補償由(you)于負荷分配不均而引(yin)起的(de)軋制速度(du)的(de)差異,并(bing)能補償軋輥外徑不完全相等的(de)差異。軋輥采用單獨(du)(du)傳動,并(bing)且(qie)為軸向出(chu)料直接進入定徑機(ji),中間不設置(zhi)再加(jia)熱爐,這(zhe)些都是(shi)當今Assel軋管(guan)(guan)機(ji)組的(de)獨(du)(du)特之處。

