鑄造是將金屬熔煉成符合一定要求的液體并澆入鑄型內,經冷卻凝固、清整處理后得到有預定形狀、尺寸和性能的鑄件的工藝過程。
鑄(zhu)(zhu)(zhu)件(jian)的(de)加工(gong)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)可以說有(you)許多種工(gong)藝(yi)方法(fa),現在使(shi)用較(jiao)為廣泛的(de)主要有(you)砂型(xing)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)、殼型(xing)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)、精密鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)及陶瓷型(xing)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)。所有(you)這些鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)工(gong)藝(yi)的(de)共(gong)同點是(shi)(shi),鑄(zhu)(zhu)(zhu)型(xing)都設計有(you)澆(jiao)(jiao)注系(xi)統,即熔(rong)融金屬進入型(xing)腔的(de)通道;鑄(zhu)(zhu)(zhu)型(xing)都是(shi)(shi)在每(mei)次澆(jiao)(jiao)注完成(cheng)后就被破(po)壞(huai)掉。這些鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)通道在砂型(xing)鑄(zhu)(zhu)(zhu)造(zao)(zao)(zao)中被稱為直澆(jiao)(jiao)道、橫澆(jiao)(jiao)道及內澆(jiao)(jiao)口(kou),見(jian)圖2-1。鑄(zhu)(zhu)(zhu)型(xing)是(shi)(shi)由型(xing)芯來形成(cheng)鑄(zhu)(zhu)(zhu)件(jian)的(de)空腔和凹槽的(de)。
金屬液澆注完畢(bi)之(zhi)后,所得(de)到的鑄(zhu)件在出廠之(zhi)前,還需(xu)要進行諸如清(qing)理(li)、檢驗、磨光以及在必要時(shi)進行的焊補和熱處(chu)理(li)等后繼工序。
鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)種(zhong)類(lei)(lei)很多,按造(zao)(zao)(zao)(zao)(zao)型(xing)(xing)(xing)(xing)方法(fa)習慣分為:①. 普通砂(sha)(sha)型(xing)(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao),包(bao)括(kuo)濕砂(sha)(sha)型(xing)(xing)(xing)(xing)、干(gan)砂(sha)(sha)型(xing)(xing)(xing)(xing)和(he)化(hua)學(xue)硬化(hua)砂(sha)(sha)型(xing)(xing)(xing)(xing)三種(zhong)類(lei)(lei)型(xing)(xing)(xing)(xing);②. 特種(zhong)鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao),按造(zao)(zao)(zao)(zao)(zao)型(xing)(xing)(xing)(xing)材(cai)料又可分為以天然礦產(chan)砂(sha)(sha)石為主要造(zao)(zao)(zao)(zao)(zao)型(xing)(xing)(xing)(xing)材(cai)料的特種(zhong)鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(如熔模鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)、泥型(xing)(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)、鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)車間殼型(xing)(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)、負壓鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)、實型(xing)(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)、陶瓷(ci)型(xing)(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)等(deng))和(he)以金屬為主要鑄(zhu)(zhu)型(xing)(xing)(xing)(xing)材(cai)料的特種(zhong)鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)(如金屬型(xing)(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)、壓力(li)鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)、連續鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)、低壓鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)、離心鑄(zhu)(zhu)造(zao)(zao)(zao)(zao)(zao)等(deng))兩種(zhong)類(lei)(lei)型(xing)(xing)(xing)(xing)。
鑄造是比(bi)較經(jing)濟(ji)的(de)(de)(de)毛坯成型方(fang)法,對于形狀復雜的(de)(de)(de)零(ling)(ling)件更能(neng)顯示(shi)出它的(de)(de)(de)經(jing)濟(ji)性(xing)。如(ru)(ru)汽車發動機(ji)的(de)(de)(de)缸體和缸蓋,船舶螺旋槳以(yi)及(ji)精致的(de)(de)(de)工藝藝術品等(deng)。有些(xie)難以(yi)切削的(de)(de)(de)零(ling)(ling)件,如(ru)(ru)燃氣輪機(ji)的(de)(de)(de)鎳基(ji)合金零(ling)(ling)件不用鑄造方(fang)法是無法成型的(de)(de)(de)。
另外,鑄造的(de)零(ling)(ling)件尺寸和重量的(de)適(shi)應范圍很寬,金(jin)屬的(de)種類幾乎不受限制;鑄造零(ling)(ling)件在(zai)具有一般機械性能(neng)的(de)同時,還具有耐磨、耐腐蝕、吸震等綜合性能(neng),是(shi)其他金(jin)屬成型方法如鍛(duan)、軋、焊、沖壓等所達(da)不到的(de)。因此(ci),在(zai)機器制造業中用(yong)鑄造方法生產(chan)的(de)毛(mao)坯零(ling)(ling)件,在(zai)數量和噸位上迄今仍是(shi)最(zui)多的(de)。